Transcription

Global OEE project atSandvik CoromantConny Söderlund Copyright 2018 OSIsoft, LLC#PIWorld 2019 OSIsoft, LLC

Copyright 2018 OSIsoft, LLC#PIWorld 2019 OSIsoft, LLC

WE ARE A CUTTINGEDGE TECHNOLOGYENGINEERING GROUP Copyright 2018 OSIsoft, LLC#PIWorld 2019 OSIsoft, LLC

TO AIR-DRIVEN ENERGYFROM UNDERGROUND MINES

TO BIG TRUCKSFROM NANOTECHNOLOGY

World-LEADING POSITIONSIN THE FOLLOWING AREASMETAL CUTTINGMINING AND ROCKTECHNOLOGYADVANCED MATERIALKNOWLEDGE Copyright 2018 OSIsoft, LLC#PIWorld 2019 OSIsoft, LLC

43,000EMPLOYEES82BILLIONSEKSALES IN OVER150COUNTRIESAROUND THE GLOBEINVOICEDSALES60R&D CENTERSGLOBALLY3.5BILLION SEKANNUAL R&DINVESTMENT7,900ACTIVE PATENTS ANDOTHER IP* RIGHTS

FAGERSTAMILANMAKING ITEASIERSIMPLYRELIABLEhas 5,600 employees with local officesin 60 countries1,700 employees and are represented in100 countriesSANDVIKENTÜBINGENPASSION FOREXCELLENCEENGINEERINGKOMPETENZ8,000 employees and is represented in130 countries3,800 employees and around 50 subsidiaries anddistribution partners worldwide

PRODUCTSProductsMethods & TechnologiesServicesKnowledge

Our Objective – Standardize OEEScheduledLossesNot RunningSix BigLossesVSFullProductiveTimeRunning Copyright 2018 OSIsoft, LLC#PIWorld 2019 OSIsoft, LLC

Solution – Our System ArchitectureEAM/PLMMESOEEHistorianEquipmentMachine Data Copyright 2018 OSIsoft, LLC#PIWorld 2019 OSIsoft, LLC

The Role of the PI SystemConnectPIConnectorsData CollectionManagerStandardizeDeliver & d OEEDashboard Copyright 2018 OSIsoft, LLC#PIWorld 2019 OSIsoft, LLC

ScheduledLossesSix Big LossesFull ImprovementsRealRealTimeTimeFeedbackFeedback Copyright 2018 OSIsoft, LLC#PIWorld 2019 OSIsoft, LLC

PRODUCTION8 PU’s are runningsystem with more than200 machines connected.Remaining machines willnow be connectedaccording to MebaneGreerSpanish toPuneSemineFurthermore, newbusiness opportunitiesis added to originalbusiness case. Copyright 2018 OSIsoft, LLC#PIWorld 2019 OSIsoft, LLC14

The digital journey Its not only about data collection for OEE Kpi s. Context and structure is ever so important to reach actionable insights Insight requires much more structured data then OEE requiresIntegrate into other processes; Design, planning, SCM, Order mgmt., quality, energy mgmt.Keep data and logic on the appropriate ISA-95 level, Edge2Cloud Peripheral data is becoming more and more important Trust the data, quality and trust in the data is very important Collecting data is not the problemDecisions can be more fact based New skillsets is needed in production to understand anddraw RELEVANT conclusions

The digital journey Plan for a horizontal strategy and what OI data isrelevant for YOUR processes Conclusion so far; Information drives the need for moreinformation, and YES it should all be connected

The most likely scenario without astrategy or plan.

To a data infrastructure for digitalagility

DataflowMETADATAERP,MESQuality Control,ProductData.Visualization /ConsumptionPropagateInformation withcontext fordecision supportAnd consumption by others ContextualizeAggregateCollectRaw signal data is convertedinto understandable information Large quantities of Rawdata Analyze

TransformationFrom signal to insight

Raw dataCollect rawdata,used both forOEE and PDAOnly a subset isrelevant for OEE,but we collectmuch more forCI, RCA,Analytics etc

Calculate / Transform / Contextualize

Voila! Human readableLogic implemented With a big effort to make thisreliable and trustworthy Everything from rawsignal, processanalytics, contextualize isdone within same platform

Structure Stabile AF/DA structure that covers both currentdemands but also can be expending to cover futuredemands. No islands of information is allowed to exist within PI25

PI Local AF structureAF GMIIntegrations to other systemsAF MDCOnly raw machinesignalsAF MSCalculation formachine statusAF PIvisionHuman friendly AFstructure26

PI GlobalMachines Meta dataSAP EAM/SAP MIIUFL ConnectorGlobal PI AFAF TransformerLocal PI AFLocal PI AFLocal PI AF27

PI GlobalTemplates replicatingGlobal PI AFPower ShellLocal PI AFLocal PI AFLocal PI AF28

PI GlobalHealthPIvisionNotificationGlobal PI AF/DAPI Connector PI System HealthLocal PI AF/DALocal PI AF/DALocal PI AF/DA29

PI Vision AF transformer changes the AF structure to make it human friendly.Creates event frames based on machine stops and connect order.Production have started to created their own graphs / analyses with PIvision and data link. Not only OEEAD groups are used for security Datalink and PI system explorer are scripted and pushed out to end-userProcessbook is not promoted within in Sandvik30

PI Vision : Fette presses, live update

PI Vision : Machine details

ContextIntegration to ERP / MES Machines information from SAP EAM SAP MII sends information to PI UFL Connector REST Product/Order Information from SAP PLM / MES Plantperformance write/read information to PI by AF SDK33

Connectors Fanuc FocasSiemens RPC SinumerikMTconnectOMF (OSIsoft Messaging Format)OPC UAUFLPI System Health34

Interface Relational Database (RDBMS via ODBC) Modbus OPC DA35

Connectivity in POC Connector IEC61850 Facility Connector BACnet Connector MQTT Machine connectivityEtherNet/IP FacilityVibrations sensorsIssue! Connector doesn’t to support being master not only slaveFoglamp Edge/SensorsModbus36

Roadmap (example) Sensors Sensor with IO-linkInclude the signals in existing AF structureVibrations Facility (Green Factory) Facility meta data will be mastered in SAP EAMThe AF structure will combine facility signals with machine signals. Implement PI in powder manufacturing

Production ReportsBI Integration

Solution OverviewSCOPEDatalinkRawTimeseries DataContextualizedTimeseries DataSAP EAMMESTable data(Azure)ERPPowerBI

All reports is sliceable and possible to drilldown in most visuals

User cases examplesBe able to see on which product where the machinestarted to used a new cutting tool.Spindle load compare with article and current NC row.Verify that optimal model of trays are used during pressing.41

Challenges SecurityResourcesOEE rollout, timeline and resourcesScope creep in project (PI)Connectivity (Allot of protocol to cover)Amount of Event frames in SQL databaseSeveral analytics server against on AF server42

Roadmap PI Expand functionality to more than only OEE Tighter integration with SAP MII Implementing more types ofconnectors/Interface Connection to more production related systems Green Factory Machine learning and AI based on data from PI Copyright 2018 OSIsoft, LLC#PIWorld 2019 OSIsoft, LLC

Global OEE system atSandvik CoromantPicture / ImageSupporting tool for production units showing howexpensive CNC machines are used and whatlosses we have in each area.Collect and consolidate datafrom multiple systems,machines and sites anddisplay result that givesoperators and changeleaders a visual view overhow each machine is usedin real time or in the past.CompanyLogoCombining flexibleinterchangeablecomponents that we cangrow and move as theorganization changes.Tracebility on machines anddata is also vital.Clear data that changeleaders can act on. We expect to gain aminimum of 1% per machineand year in improved OEEon all machines. Future possibilities with PIthat was not fully known asthe project started. Copyright 2018 OSIsoft, LLC#PIWorld 2019 OSIsoft, LLC

QUESTIONS?45

Contact InformationConny Sö[email protected] Process ManagerSandvik Coromant Copyright 2018 OSIsoft, LLC#PIWorld 2019 OSIsoft, LLC10

Questions?Please remember to Complete Survey!Please wait forthe microphoneState yourname & companyNavigate to this session inmobile agenda for surveyDOWNLOADTHE MOBILEAPP#PIWorld 2019 OSIsoft, LLC47

Thank YouREGIONAL PROGRAM NAME HERE Copyright 2018 OSIsoft, LLC#PIWorld 2019 OSIsoft, LLC48

Solution –Our System Architecture MES Machine Data EAM/PLM OEE Historian Equipment. #PIWorld 2019 OSIsoft, LLC . SAP EAM/SAP MII UFL Connector Local PI AF AF Transformer Local PI AF Local PI AF. PI Global . Facili