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ZF 5HP19FLA Automatic Transmission - Spare Parts CatalogTable of Contents5HP19FLA Transmission Overview (North American Applications)Make / Model / Model Year5HP19FLA Technical InformationTorque, Gear Ratio & WeightTransmission Oil Reference GuideDifferential Oil Reference GuideTransfer Case Oil Reference Guide5HP19FLA Lubrications5HP19FLA Technical Literature5HP19FLA General Transmission Oil Filling Procedure5HP19FLA General Differential Oil Filling Procedure5HP19FLA General Transfer Case Oil Filling Procedure5HP19FLA Spare PartsHow To Use This CatalogGearbox Housing GroupOil Sump GroupOil Supply GroupConverter GroupPlanetary Drive GroupsFront Axle Differential GroupRear Axle Output GroupFront Axle Output GroupInternal Differential Lock GroupClutch Pack Groups5HP19FLA Valve Body5HP19FLA Valve Body InformationDuct Plate GroupValve Housing Groups5HP19FLA Selective Shims, Snap Rings & Kit Content5HP19FLA Selective Shims & Snap Rings5HP19FLA Kit ContentMiscellaneousQuotation / Order FormNotesAll Rights ReservedFor Reference 3849566061 2004 ZF Industries, Inc. - Page 1

ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog5HP19FLA Transmission Overview (North American Applications)Make / Model / Model Year – AudiMakeAudiModelA4 1.8T QuattroStyleSedanAudiA4 1.8T QuattroWagonAudiA4 2.8 QuattroSedanAudiA4 2.8 QuattroWagonAudiA4 3.0 QuattroSedanAudiA4 3.0 QuattroWagonAudiAudiAudiS4 2.7T QuattroS4 2.7T QuattroA6 2.7T QuattroSedanWagonSedanAudiA6 2.8 QuattroSedanAudiA6 2.8 QuattroWagonAudiAudiAudiA6 3.0 QuattroA6 3.0 QuattroAllroad QuattroSedanWagonWagonAudiAllroad QuattroWagonModel YearEngine1.8L 4 Cyl.* 19971998 – 199920002000 – 2001200220031.8L 4 Cyl.* 199920002000 – 200120022003V6 2.8L1996 – 19971998 – 199920002000 – 2001V6 2.8L1998 – 199920002000 – 2001V6 2.8L20022003V6 2.8L20022003V6 2.7L*2001 – 2002V6 2.7L*2001 – 2002V6 2.7L*20002000 – 2003V6 2.8L1998 – 1999199920002001V6 2.8L1999199920002001V6 2.8L2002 – 2003V6 2.8L2002 – 2003V6 2.7L*2001 – 20022003V8 ASDPTEKXEKDFASFEJFEJEYKFXLFXLOE Part #01V 300 042C01V 300 043H01V 300 044G01V 300 049F01V 300 045Q01V 300 052Q01V 300 043H01V 300 044G01V 300 049F01V 300 045Q01V 300 052Q01V 300 041G01V 300 043A01V 300 046H01V 300 049M01V 300 043A01V 300 046H01V 300 049M01V 300 045T01V 300 052T01V 300 045T01V 300 052T01V 300 046T01V 300 046T01V 300 046T01V 300 049K01V 300 042Q01V 300 046K01V 300 046H01V 300 049M01V 300 042Q01V 300 046K01V 300 046H01V 300 049M01V 300 050K01V 300 050K01V 300 050A01V 300 042N01V 300 042NZF Part #1060 040 0071060 040 0181060 040 0301060 040 0541060 040 0731060 040 1011060 040 0181060 040 0301060 040 0541060 040 0731060 040 1011060 040 0021060 040 0121060 040 0351060 040 0651060 040 0121060 040 0351060 040 0651060 040 0871060 040 1031060 040 0871060 040 1031060 040 0441060 040 0441060 040 0441060 040 0631060 040 0131060 040 0361060 040 0351060 040 0651060 040 0131060 040 0361060 040 0351060 040 0651060 040 0751060 040 0751060 040 0531060 040 0931060 040 093* Engine equipped with TurboNote: Audi transmission number 01V 300 042C, code DKB (ZF part number 1060 040 007) replaced byAudi transmission number 01V 300 043H, code DTV (ZF part number 1060 040 018).All Rights ReservedFor Reference Only 2004 ZF Industries, Inc. - Page 2

ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog5HP19FLA Transmission Overview (North American Applications)Make / Model / Model Year – VWMakeVWVWVWVWVWVWModelPassat GLS V64MotionPassat GLS V64MotionPassat GLX V64MotionPassat GLX V64MotionPassat W8 4MotionPassat W8 4MotionStyleSedanEngineV6 2.8LWagonV6 2.8LSedanV6 2.8LWagonV6 2.8LSedanWagonW8 4.0LW8 4.0LModel YearCode20002001 – 200320002001 – 200320002001 – 200320002001 – 20032002 – 20032002 – 2003EKDFASEKDFASEKDFASEKDFASGAKGAKOE Part #01V 300 046H01V 300 049M01V 300 046H01V 300 049M01V 300 046H01V 300 049M01V 300 046H01V 300 049M01V 300 052P01V 300 052PZF Part #1060 040 0351060 040 0651060 040 0351060 040 0651060 040 0351060 040 0651060 040 0351060 040 0651060 040 1001060 040 100Note: This spare parts catalog includes only transmission specification numbers for North Americanapplications. For all other 5HP19FLA transmission specification numbers, please contact your preferredZF passenger car transmission distributor for more information about available spare parts and kits.Type Plate: One type plate is located on the main housing of transmission; second type platelocated on bottom of bell housing. Please refer to ZF transmission specification # whensearching for spare parts and kits in this catalog (last three digits).Transmission Serial #ZF Transmission Specification #Vehicle Manufacturer Transmission #All Rights ReservedFor Reference Only 2004 ZF Industries, Inc. - Page 3

ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog5HP19FLA Technical InformationTorque, Gear Ratio & Weightst1Gear3.57Input Torque310 ear4.10WeightDrive(approximate)AWD 142 kg (312 lbs.)Transmission Oil Reference GuideMakeOil Grade*Type Plate (color)AudiESSO LT 71141GreenVWESSO LT 71141GreenOil CapacityWhere used(factory fill)9.36 liter ( 9.92 quart)9.41 liter ( 9.98 quart)9.46 liter (10.03 quart)9.36 liter ( 9.92 quart)9.41 liter ( 9.98 quart)10.10 liter (10.71 quart)(1060 040 4/063030/053/054/075035/065012100* Audi / VW transmission oil number (ESSO LT 71141) G052 162 A1Differential Oil Reference GuideMakeOil Grade*AudiVWBurmah SAF AG4Burmah SAF AG4Fill PlugOil CapacityWhere used(Position)(factory fill)(1060 040 )35.37035.3700.82 liter (0.87 quart)0.82 liter (0.87 quart)AllAll* Audi / VW differential oil number (Burmah SAF AG4) N052 145 000Transfer Case Oil Reference GuideMakeOil Grade*AudiBurmah SAF AG4Sturaco FM 1992Burmah SAF AG4Sturaco FM 1992VWFill PlugOil CapacityWhere used(Position)(factory fill)(1060 040 )36.35036.3500.80 liter (0.85 quart)0.034 liter (0.036 quart)0.80 liter (0.85 quart)0.034 liter (0.036 quart)AllAllAllAll* Audi / VW transfer case oil number (Burmah SAF AG4) N052 145 0005HP19FLA LubricationsAmountZF Part #Where usedOil GradeNotes(1060 040 )10 LiterS671 090 163 BURMAH SAF AG4 (Canister)All208 LiterS671 090 162 BURMAH SAF AG4 (Drum)AllS671 090 169S671 090 168V671 600 020S671 600 020AllUse only in differential andtransfer caseUse only in differential andtransfer caseUse only in transmissionAllAllAllUse only in transmissionUse only in transfer caseUse only in transfer case20 Liter208 Liter0.050 Liter10 LiterESSO LT 71141 (Canister)ESSO LT 71141 (Drum)STURACO FM 1992 (Bottle)STURACO FM 1992 (Canister)Note: Please see the current ZF lubrication list TE-ML 11 for updated information.All Rights ReservedFor Reference Only 2004 ZF Industries, Inc. - Page 4

ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog5HP19FLA Technical Information (continued)5HP19FLA Technical LiteratureLanguageZF Part HP19FLREP1060 764 0025HPVBMAN5HP19FLA Functional Description5HP19FLA Repair Manual5HP19FLA Wall Chart5-Speed Valve Body ManualAll Rights ReservedFor Reference OnlyWhere used(1060 040 )NotesAllAllAllAll 2004 ZF Industries, Inc. - Page 5

ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog5HP19FLA Technical Information (continued)5HP19FLA General Transmission Oil Filling ProcedurePosition vehicle horizontally on hoist and apply the handbrake.Connect tester to read off transmission oil temperature and engine speed.With the engine stopped, add ATF, only use lubricants as to specification (see Page 4),through the fill hole until oil emerges from fill hole. Install Fill Plug (Pos. 03.130).Start the engine (large consumers, such as A/C should be switched on).Shift through gears with engine running at idle speed.rdSelect R and D and use step shift (manual-winter program) to shift through to 3 gear.Hold each gear for 3 seconds and engage the parking lock.Idle speed should be neng 650 950 rpm (according to vehicle manufacturer’s directive).Oil temperature should be between 86º 95ºF (30º 35ºC).NOYESDepending on value allow oil to cool down orwarm up.Shift through gears with engine at idle speed.Select R and D and use step shift (manualrdwinter program) to shift through to 3 gear.Hold each gear for 3 seconds and engagethe parking lock.Remove fill plug (Pos. 03.130) on housing.Continues on next pageAll Rights ReservedFor Reference Only 2004 ZF Industries, Inc. - Page 6

ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog5HP19FLA Technical Information (continued)5HP19FLA General Transmission Oil Filling Procedure (continued)Continues from previous pageOil emerges at oil temperature below 95ºF (35ºC).NOYESOil level in transmission is below minimum.Add ATF, only use lubricants as tospecification (see Page 4), through the fillhole until oil emerges from fill hole.Wait until oil temperature reaches 104ºF 18ºF (40ºC 10ºC).Oil temperature must not exceed 122ºF (50ºC).Allow time for excess oil to drip then install Fill Plug (Pos. 03.130). Torque Fill Plug to 80Nm 8.0Nm (see also Repair Manual).Fill PlugAll Rights ReservedFor Reference Only 2004 ZF Industries, Inc. - Page 7

ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog5HP19FLA Technical Information (continued)5HP19FLA General Differential Oil Filling ProcedureAdding oil to 5HP19FLA differential.Oil is added to the cold differential, approximately 68ºF ( 20ºC), until it overflows.Allow time for excess oil to drip then install differential fill plug (Pos. 35.370).Torque fill plug to 35Nm 3.5Nm (see also Repair Manual).Oil capacity is approximately 0.82 liter ( 0.87 quart). Only use lubricants as to specification(see Page 4).Fill PlugAll Rights ReservedFor Reference Only 2004 ZF Industries, Inc. - Page 8

ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog5HP19FLA Technical Information (continued)5HP19FLA General Transfer Case Oil Filling ProcedureAdding oil to 5HP19FLA transfer case (Parallel Axis Torsen – PAT) with separate oil content.Oil is added to the cold differential, approximately 68ºF ( 20ºC), until it overflows.Allow time for excess oil to drip then install transfer case fill plug (Pos. 36.350).Torque fill plug to 35Nm 3.5Nm (see also Repair Manual).Oil capacity is approximately 0.80 liter ( 0.85 quart). Only use lubricants as to specification(see Page 4).Note: The addition of 0.034 liter ( 0.036 quart) Sturaco FM 1992 (see Page 4) is only necessary after atransfer case repair or renewal (exchange) of the Torsen differential.After installation in the transfer case, it is added in a vertical position and in a direct axial direction to theTorsen differential.Fill PlugAll Rights ReservedFor Reference Only 2004 ZF Industries, Inc. - Page 9

ZF 5HP19FLA Automatic Transmission - Spare Parts CatalogHow To Use This CatalogTable of ContentsEach transmission group of this catalog is listed in the table of contents. This spare parts catalog includesonly transmission specification numbers for North American applications.Technical InformationAll technical information is specific to the transmission models that are referenced in this catalog. Weightand oil capacity information are only approximate and may vary by actual transmission specification. Forany technical inquiry, please contact your preferred ZF passenger car transmission distributor forassistance. For a list of technical literature available from ZF or for answers to frequently asked questionsabout ZF transmissions visit us at www.zf-group.com/pct.Spare PartsEach transmission is divided into groups (e.g. gearbox housing group). The position number (Pos #) isused to identify the location of each spare part in the transmission. A position number like 01.010 is eithera spare part or an assembly. A position number like 01.010/110 is a subcomponent of an assembly.Please contact your preferred ZF passenger car transmission distributor about availability of assembliesand subcomponents.The part number (ZF part #) is used to identify a specific spare part and is usually ten-digits (kits,lubricants, and technical literature have exceptions). Please use this part number, when ordering ZFspare parts.The description (Description) identifies the spare part.The quantity (Qty) is the amount of spare parts included in one transmission model for a certain positionnumber. The quantity may vary depending on the transmission specification and certain spare parts maybe used in multiple positions in the transmission.This catalog includes only spare parts for North American specifications of a ZF transmission application.The “where used” column (Where used (10 000 )) shows the last three digits of the transmissionspecification that uses the listed spare part. If the column indicates “All”, then all North Americantransmission specification use this spare part.The notes column (Notes) gives more information about the spare part (e.g. included in a kit).Example:Pos #ZF Part #01.0101056 201 0841056 201 08701.010/110 1056 301 1741056 301 175DescriptionQtyGearbox HousingGearbox HousingGearbox HousingGearbox Housing1111Where used(1056 000 )087/088081Notes087/088081Selective Shims, Snap Rings & Kit ContentEach list for selective shims or snap rings is listed in this section of the catalog. Please measure theclearance according to the repair manual and select the required spare part from the table.The kit content section shows all available kits for the transmission models that are referenced in thiscatalog, including the content of each kit.All Rights ReservedFor Reference Only 2004 ZF Industries, Inc. - Page 10

ZF 5HP19FLA Automatic Transmission - Spare Parts Catalog5HP19FLA Spare Parts - Gearbox Housing GroupPos #01.010ZF Part #DescriptionQty1060 201 066 Gearbox Housing11060 201 0761060 201 0781060 201 0821060 201 098Gearbox HousingGearbox HousingGe

Audi A4 1.8T Quattro Sedan 1.8L 4 Cyl.* 1997 DKB 01V 300 042C 1060 040 007 1998 – 1999 DTV 01V 300 043H 1060 040 018 2000 EFQ 01V 300 044G 1060 040 030 2000 – 2001 FAL 01V 300 049F 1060 040 054 2002 FEP 01V 300 045Q 1060 040 073 2003 GBF 01V 300 052Q 1060 040 101 Audi A4 1.8T Quattro Wagon 1.8L 4 Cyl.* 1999 DTV 01V 300 043H 1060 040 018 2000 EFQ 01V 300 044G