mopdf.com

Frank M. LigonDirectorService Engineering OperationsFord Customer Service DivisionFord Motor CompanyP. 0.Box 1904Dearbom, Michigan 48121August 28,2006TO:All U.S. Ford and Lincoln Mercury DealersSUBJECT:Safety Recall 05828 - Supplement #9Certain 1994-1996 Model Year Bronco, 1994-2002 F-150 through F-550, 1997-2002Expedition, 1998-2002 Navigator, 2002 Blackwood,l994-1996 E-150/250/350, 19962002 E-450,2000-2002 Excursion, and 1998 Explorer and Mountaineer vehiclesequipped with Speed Control - Speed Control System ModificationAFFECTED 0 Through 0ExcursionExplorer and MountaineerVehicles equipped with diesel engines are not affected.REASON FOR THIS RECALLThe underhood Speed Control Deactivation Switch (SCDS) may overheat, smoke, or burn, which couldresult in an underhood fire. The potential for a fire exists regardless of whether speed control is being usedor the engine is [email protected] Ford Motor Company

SERVICE AC77ONAt no charge to the vehicle owner, dealers are to:Disconnect Speed Control Deactivation Switch wiring harness connector and check theconnector for presence of brake fluid contamination on all affected vehicles.If the Speed Control Deactivation Switch electrical connector is not contaminated withbrake fluid: Install the Fused Jumper Harness.If the Speed Control Deactivation Switch electrical connector contarnlnated withbrake fluid: Using compressed shop air, blow dry the Speed Control Servo electricalconnector and the speed control switch harness connector. Apply Electrical Grease I1 to theservo connector and to the speed control switch adapter jumper harness male pin connector.Install the Brake Repair Kit (Speed Control Deactivation Switch Kit).-I----IRepair Process for ALL Vehicles Involved in Recall 05828IDisconnect Speed Control Deactivation Switchvehicle In For ServiceInspect servo connectorfor heat damage.fluid contaminationPerform Laborconnector heatPerform Labor O eration05S28E SwRchReplacement*(Applles to all affectedvehicles that have leaklngswltchs.)Operatlon 05S28DFUSED JUMPERHARNESSINSTALLATION1Call the Special ServiceSupport Center at1-800-325-5621 forfuther dlrectlon.RepalrCompleteIMPO#TANT:Refer to connector deaning and greasing proceduresoutllned in lhe Labor Operation E Service Procedurecontained in Attachment 111.I--. OWNER NOTIFICATION MAILING SCHEDULEOwner mailing for owners of vehicles added under Supplement #8 will be completed the week of August14,[email protected] Ford Motor Company

PLEASE NOTE:Federal law requires dealers to complete any outstanding recall service before a new vehicle isdelivered to the buyer or lessee. Violation of this requirement by a dealer could result in a civilpenalty of up to 5,000 per vehicle. Correct all vehicles in your new vehicle inventory beforedelivery.AlTACHMENTSAttachment I:Attachment 11:Attachment Ill:Attachment IV:AdmMtmHvr, lnform tionLabor A l l o w a m and Parts OdMng JnfomethmT chnkalInfomationDealer Q & AQUESTIONS?Special Service Support Center (Dealer Only) Questions: . . 1-800-325-5621Sincerely,Frank M. [email protected] Ford Motor Company

AlTACHMENT IPage 1 of 2-Safety Recall 05828 Supplement #9Certain 1994-1996 Model Year Bronco, 1994-2002 F-150 through F-550, 1997-2002 Expedition,1998-2002 Navigator, 2002 Blackwood, 1994-1996 E-150/250/350,1996-2002 E-450, 2000-2002Excursion, and 1998 Explorer and Mountaineer vehicles equipped with Speed Control Speed Control System ModificationOASIS ACTIVATED?Yes, OASIS was activated for the vehicles added under Supplement #8 on August 3, 2006.NOTE: This recall pertains to certain vehicles that have a factory installed speed control only. Ford offersa Genuine Accessory Speed Control kit that utilizes a production steering wheel identical to the factoryinstalled system. The Ford accessory kit does not use a master cylinder mounted deactivation switch and,as a result, vehicles with this kit are not included in this recall. If a customer inquires about Safety Recall05S28, and the VIN of their vehicle is not listed in OASIS under 05S28, the vehicle is not involved in theprogram.FSA VIN LIST ACTIVATED?Yes. Owner names and addresses for all affected vehicles are available through FMCDealer.com or E: Your FSA VIN list may contain owner names and addresses obtained from motor vehicleregistration records. The use of such motor vehicle registration data for any purpose other than inconnection with this recall is a violation of law in several states, provinces, and countries. Accordingly, youmust limit the use of this listing to the follow-up necessary to complete this recall action.STOCK VEHICLESCorrect all affected units in your vehicle inventory before delivery.SOLD VEHICLESImmediately contact any of your affected owners identified in OASIS. Give the owner a copy of thecustomer notification letter and schedule a service date.Correct other affected vehicles identified in OASIS which are brought to your dealership.TITLE BRANDED / SALVAGED VEHICLESAffected title branded and salvaged vehicles are eligible for this Field Service Action.If a related damage condition exists that you believe to be caused by the covered condition, call the SpecialService Support Center to request approval prior to the repair of any related damage. Requests forapproval after completion of the repair will not be granted.If a condition exists that requires additional labor to complete the repair, call the Special Service SupportCenter to request approval prior to performing any additional labor. Requests for approval after completionof the repair will not be [email protected] Ford Motor Company

ATTACHMENT IPage 2 of 2-Safety Recall 05S28 Supplement #8Certain 1994-1996 Model Year Bronco, 1994-2002 F-150 through F-550, 1997-2002 Expedition,1998-2002 Navigator, 2002 Blackwood,1994-1996 E-150/250/350, 1996-2002 E-450,2000-2002Excursion, and 1998 Explorer and Mountaineer vehicles equipped with Speed Control Speed Control System ModificationOWNER REFUNDSFord Motor Company is offering a refund for owner-paid repairs covered by this recall if the repairwas performed prior to the date indicated in the reimbursement plan, which is posted with thisbulletin. This plan is also available to owners through the Customer Relationship Center (CRC).The CRC will direct owners to seek reimbursement through authorized dealers or, at their option,directly through Ford Motor Company at P.O. Box 6251, Dearborn, MI 48121-6251.Dealers are also authorized to refund owner-paid emeraencv repairs that were performed awayfrom an authorized servicing dealer after the end date specified in the reimbursement plan. Refundclaims that include other non-covered repairs, or those judged by Ford to be excessive, will not beaccepted for reimbursement.This safety recall must still be performed, even if the customer has paid for a previous repair.Claiming a refund will not close out the VIN for this recall.Refund Claiming Information (Submit on separate repair line.)- Misc. Expense: ADMlN- Program Code: 05828- Misc. Expense: 0.2 Hrs.- Misc. Expense: REFUNDRENTAL VEHICLESThe use of rental vehicles is not authorized for this program.CLAIMS PREPARATION AND SUBMISSIONFor vehicles prior to MODEL YEAR 1996: Enter the appropriate labor operation and itsrespective labor time on the claim. (The system will not automatically price the laboroperation.)Enter claims using Direct Warranty Entry (DWE).Refund or related damage must be claimed on a repair line that is separate from the repair line onwhich the FSA is claimed."MT" labor should be submitted on a separate repair line with the related damage flag checked.Claiming Information for Electrical Grease II (Submit on same repair line as repair.)- Misc. Expense: OTHER- Program Code: 05S28- Misc. Expense: 6.07NOTE: Electrical Grease I1can only be claimed when Labor Operation 05S28E is claimed. (Do notclaim as "Normal Shop Supplies".)Refer to ACESll manual for claims preparation and submission [email protected] Ford Motor Company

AllACHMENT IIPage 1 of 2-Safety Recall 05828 Supplement #9Certain 1994-1996 Model Year Bronco, 1994-2002 F-150 through F-550, 1997-2002 Expedition,1998-2002 Navigator, 2002 Blackwood,1994-1996 E-150/250/350, 1996-2002 E-450, 2000-2002Excursion, and 1998 Explorer and Mountaineer vehicles equipped with Speed Control Speed Control System ModificationLABOR ALLOWANCESDescriptionFUSED JUMPER HARNESS INSTALLATION: Inspect the Speed ControlDeactivation Switch electrical connector for brake fluid contamination. If nocontamination is present, install fused jumper harness.LaborOperation05S28DLaborTime0.2 Hour05S28E0.4 HourLEAKING SWITCH REPLACEMENT: Inspect the Speed ControlDeactivation Switch electrical connector for brake fluid contamination. Ifcontamination is present, check servo harness connector for heat damage,and blow brake fluid from the speed control switch and the servo wiringharness connectors. AppJy Ekcrrfcdl Gm58 I1 to both the s e w harnessconnector and to the switch adapter jumper harness connector (contained inthe Brake Repair Ki?)before connecting it to the vehicle harness. Install newSpeed Control Deactivation Switch.PARTS REQUIREMENTS / ORDERING INFORMATIONPart NumberDescriptionUsageQuantity4W 1Z-14A411-BC(Package of 10)Fused Jumper Harnesses.(Package of 10)All affected vehicleswith non-leakinqSwitches.1 per repair(One packageservices 10vehicles.)1L1Z-9F924-AABrake Repair Kit1Motorcraft Part #(Kit Contents: One SpeedControl Deactivation Switch &one Adapter Jumper Harness.)All affected vehicleswlth leakinq switches.SW-6350MotorcraftPart #: XG-15-AElectrical Grease II ounce t u b3(NOTE: The original XG-12Electrical Grease came in apackage of m3 three o u mtubes.)All affected vehicleawlth leaklmswitches.(Use with Labor Operation05S28E &.)DEALER PRICEFor latest prices, refer to DOES [email protected] Ford Motor Company(One kitservices onevehicle.)One 3 ouncetube will service10 vehicles.

AlTACHMENT IIPage 2 of 2-safety Recall 05828 Supplement #9Certain 1994-1996 Model Year Bronco, 1994-2002 F-150 through F-550, 1997-2002 Expedition,1998-2002 Navigator, 2002 Blackwood,1994-1996 E-150/250/350, 1996-2002 E-450, 2000-2002Excursion, and 1998 Explorer and Mountaineer vehicles equipped with Speed Control Speed Control System ModificationPARTS RETENTION AND RETURNAfter the claim is submitted, the Ford Warranty Parts Analysis Center (WPAC) may initiate an FCS 700 tagfor the return of speed control deactivation switches. Do not return any removed parts unless you receivenotice from PEARS (Parts Entry And Return System). Refer to your daily PEARS register for partdisposition and return instructions.Follow the provisions of the Warranty and Policy Manual for "Parts Retention and Return Procedures".EXCESS STOCK RETURNExcess stock returned for credit must have been purchased from Ford Customer Service Division inaccordance with Policy Procedure Bulletin 4000.@ C o p y r i g h t 2 0 0 6 Ford Motor Company