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1996ILLUSTRATEDPARTS LISTCARRYALL I, CARRYALL II,CARRYALL II PLUS, ANDCARRYALL VI VEHICLESMANUAL NUMBER 1018862-02PRINT CODE 0696D1008C

USING THE ILLUSTRATED PARTS LISTWARNING THIS MANUAL IS TO BE USED ONLY FOR IDENTIFICATION AND ORDERING OF SERVICE PARTS. BE SURETO READ AND USE THE MAINTENANCE AND SERVICE MANUAL BEFORE ATTEMPTING ANY VEHICLEREPAIRS.This manual covers all 1996 Club Car Carryall vehicles.The manual is divided into 17 sections. Sections 1 through 4 pertain to both gasoline and electric vehicles, sections 5 through 11 pertain to gasoline vehicles only, sections 12 through 15 pertain to electric vehicles only, and sections 16 and 17 pertain to both gasoline and electric vehicles. Note that thereare two or three flags on the outside edge of each page. The first flag will contain the section numberof which that page is a part. The other flag (or flags) will contain either the letter G or E, signifying thatthe page pertains to either the gasoline or electric vehicle only, or to both the gasoline and electric vehicles.Use the Table of Contents to find the sections and pages that contain the parts and assemblies youseek. The Table of Contents lists section titles and numbers, and under them, the individual page titlesand numbers to be found in that section. Unless a page title specifies a particular vehicle(s), the pageapplies to all DS vehicles.You will also find vehicle models and serial numbers specified within the listings for individual page titles.These model and serial number specifications identify the vehicles on which parts usage as describedon a particular page either began or ended. Have the serial number(s) of your vehicle(s) at hand andread the listings carefully when using the table of contents.Typically, there is a two-page spread for each individual page title in the Table of Contents (however,some titles required several spreads). On the left-hand page is an illustration showing the parts in theirrelative positions; the parts are each tagged with an item number in a balloon. The right-hand page isthe parts list page, and gives the page title at the top, then the item numbers (corresponding to the numbers on the illustration), part descriptions, and quantity of parts used. Some item numbers have morethan one part number because several models and/or configurations of a component are represented together on one spread.Note that a part description may be indented. This indention corresponds to a parts assembly level indicated by the numbers 1, 2, 3, and 4 at the top left corner of the parts description area of the parts listpage. A part that is indented to level 2 is a component of the level 1 part (assembly) that it is listedunder. A level 3 part is a component of the level 2 part that it is listed under, and a level 4 part is a component of the level 3 part preceding it. In each case, the part quantity given for a level 2, 3, or 4 partis the quantity used per next higher level assembly of which it is a component. A part that is not indented is a level 1 part. This means that the quantity given is the quantity used per the portion of the vehicle illustrated on that particular spread.P. O. Box 204658Augusta, Georgia 30917-4658 USATelephone 706-863-3000Service Parts Fax 706-855-7413 1996, CLUB CAR INC.All rights reserved.This manual effective August 1, 1995Manual print code: 0696C0404A

CONTENTSBODY AND TRIMSECTIONFRONT BODY .SEATS AND SUPPORT STRUCTURE .TILT BED AND LATCH - CARRYALL I .TILT BED HINGE AND PROP ROD .TILT BED AND LATCH - CARRYALL II AND II PLUS .ACCESS DOOR AND SIDE DOORS - CARRYALL VI .FLAT BED ASSEMBLY - CARRYALL VI .FLAT BED TRIM - CARRYALL VI .REAR COVER - CARRYALL I, II AND II PLUS .REAR COVER - CARRYALL VI .WHEELS AND TIRES .TRANSAXLEBRAKES, PEDAL, AND CABLE ASSEMBLIES22-3SECTIONREAR BRAKE ASSEMBLY, SELF-ADJUSTING - CARRYALL I .REAR BRAKE ASSEMBLY, MANUALLY ADJUSTED - CARRYALL II, II PLUS, AND VI .BRAKE PEDAL AND CABLE ASSEMBLY - VEHICLES WITH 2-WHEEL BRAKING .BRAKE PEDAL AND CABLE ASSEMBLY - VEHICLES WITH 4-WHEEL BRAKING .FRONT BRAKE ASSEMBLY - VEHICLES WITH 4-WHEEL BRAKING .ACCELERATOR PEDAL ASSEMBLY - GASOLINE VEHICLE .ACCELERATOR PEDAL ASSEMBLY - ELECTRIC VEHICLE .STEERING AND SECTIONTRANSAXLE .133-33-53-73-93-113-133-15SECTION4STEERING COLUMN .4-3STEERING GEAR ASSEMBLY .4-5For Carryall I Vehicles and Carryall II Vehicles with 2-Wheel Braking, Prior to Serial Number 9640-533437.For Carryall II Vehicles with 4-Wheel Braking, Carryall II Plus and Carryall VI Vehicles, Prior toSerial Number 9633-517735.STEERING GEAR ASSEMBLY .4-7For Carryall I and Carryall II Vehicles with 2-Wheel Braking, Serial Number 9640-533437 and Later.For Carryall II Vehicles with 4-Wheel Braking, Carryall II Plus and Carryall VI Vehicles, Serial Number9633-517735 and Later.FRONT SUSPENSION, UPPER - VEHICLES WITH 2-WHEEL BRAKING .4-9FRONT SUSPENSION, LOWER - VEHICLES WITH 2-WHEEL BRAKING . 4-11FRONT SUSPENSION, UPPER - VEHICLES WITH 4-WHEEL BRAKING . 4-13FRONT SUSPENSION, LOWER - VEHICLES WITH 4-WHEEL BRAKING . 4-15ELECTRICAL SYSTEM - GASOLINE VEHICLESECTIONFORWARD AND REVERSE SHIFTER ASSEMBLY - GASOLINE VEHICLE .WIRING, GASOLINE VEHICLE - CARRYALL I .WIRING, GASOLINE VEHICLE - CARRYALL II .ELECTRICAL COMPONENT BOX, GASOLINE VEHICLE - CARRYALL I AND II .ELECTRICAL COMPONENTS, GASOLINE VEHICLE - CARRYALL I, II AND II PLUS .WIRING, GASOLINE VEHICLE - CARRYALL II PLUS .WIRING, GASOLINE VEHICLE - CARRYALL VI .ELECTRICAL COMPONENT BOX, GASOLINE VEHICLE - CARRYALL II PLUS AND VI .ELECTRICAL COMPONENTS, FRONT BODY, GASOLINE - CARRYALL VI .5-35-55-75-95-115-135-155-175-195

CONTENTSELECTRICAL SYSTEM - GASOLINE VEHICLE, CONTINUEDCONTROLS AND GAUGES, GASOLINE VEHICLE - CARRYALL VI .ELECTRICAL COMPONENTS, REAR BODY, GASOLINE VEHICLE - CARRYALL VI .STARTER/GENERATOR ASSEMBLY(For Vehicles Prior to Serial Number 9625-505061) .STARTER/GENERATOR ASSEMBLY(For Vehicles Serial Number 9625-505061 and Later) .STARTER/GENERATOR MOUNTING .BATTERY MOUNTING - GASOLINE VEHICLE .ENGINE5-215-235-255-275-295-31SECTION6FE 290 ENGINE - CARRYALL I AND II . 6-3 - 6-13FE 350 ENGINE - CARRYALL II PLUS AND VI . 6-14 - 6-25FUEL, INTAKE, AND GOVERNOR SYSTEMSSECTIONFUEL SYSTEM .CARBURETOR ASSEMBLY, FE 290 - CARRYALL I AND II .CARBURETOR ASSEMBLY, FE 350 - CARRYALL II PLUS AND VI .CARBURETOR INSTALLATION .GOVERNOR AND ACCELERATOR CABLES .EXPANSION CHAMBER, CHOKE, AND FILTER - CARRYALL I, II AND II PLUS .EXPANSION CHAMBER, CHOKE, AND FILTER - CARRYALL VI .EXHAUST SYSTEMTORQUE CONVERTER88-38-5SECTIONDRIVE CLUTCH .DRIVEN CLUTCH T SYSTEM, FE 290 - CARRYALL I AND II .EXHAUST SYSTEM, FE 350 - CARRYALL II PLUS AND VI .799-39-5SECTION10TRANSMISSION . 10-3 - 10-5REAR SUSPENSION - GASOLINE VEHICLESECTIONREAR SUSPENSION - GASOLINE VEHICLE .STABILIZER BAR - CARRYALL II, II PLUS AND VI .INNER FRAME - GASOLINE VEHICLE .ELECTRICAL SYSTEM - ELECTRIC VEHICLE1111-311-511-7SECTIONFORWARD AND REVERSE SWITCH - POWERDRIVE VEHICLE . 12-3ON-BOARD COMPUTER - CARRYALL I POWERDRIVE VEHICLE . 12-5ON-BOARD COMPUTER - CARRYALL VI POWERDRIVE VEHICLE . 12-7CONTINUOUSLY VARIABLE POTENTIOMETER - POWERDRIVE VEHICLE . 12-9WIRING - CARRYALL I POWERDRIVE VEHICLE . 12-11ELECTRICAL COMPONENTS, FRONT BODY - CARRYALL I POWERDRIVE VEHICLE . 12-13ELECTRICAL COMPONENTS, REAR BODY - CARRYALL I POWERDRIVE VEHICLE . 12-15 - 12-17WIRING - CARRYALL VI POWERDRIVE VEHICLE . 12-19ELECTRICAL COMPONENTS, FRONT BODY - CARRYALL VI POWERDRIVE VEHICLE . 12-21CONTROLS AND GAUGES - CARRYALL VI POWERDRIVE VEHICLE . 12-23ELECTRICAL COMPONENTS, CENTER BODY - CARRYALL VI POWERDRIVE VEHICLE . 12-25 - 12-2712

CONTENTSELECTRICAL COMPONENTS, REAR BODY - CARRYALL VI POWERDRIVE VEHICLE . 12-29BATTERY CHARGERSECTIONPOWERDRIVE CHARGER, DOMESTIC - CARRYALL I .POWERDRIVE CHARGER, EXPORT - CARRYALL I .ON-BOARD POWERDRIVE CHARGER, DOMESTIC - CARRYALL VI .ON-BOARD POWERDRIVE CHARGER, EXPORT - CARRYALL VI .ELECTRIC MOTORREAR SUSPENSION - ELECTRIC VEHICLE1414-3SECTIONREAR SUSPENSION - ELECTRIC VEHICLE .SAFETY DECALS13-313-513-713-9SECTIONMOTOR - POWERDRIVE VEHICLE .131515-3SECTION16SAFETY DECALS - CARRYALL I, II AND II PLUS . 16-3 - 16-5SAFETY DECALS - CARRYALL VI . 16-7 - 16-11MAINTENANCE AND SERVICE

CARRYALL I,CARRYALL II, CARRYALL II PLUS,AND CARRYALL VI VEHICLES MANUAL NUMBER 1018862-02 PRINT CODE 0696D1008C 1996 ILLUSTRATED PARTS LIST. This manual covers all 1996 Club Car Carryall vehicles. The manual is divided into 17 sections. Sections 1 through 4 pertain to both gasoline and electric vehi-cles, sections 5 through 11 pertain to gasoline vehicles only,