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INSTALLATION INSTRUCTIONS9400/F9400 SERIESSURFACE VERTICAL ROD EXIT DEVICEIndex:Screw chartTools requiredDevice installationOptional bottom strikesRod cuttingRod extensionPopper detailsOptionsLatch case templatesChassis spotting template123-111213131314-1516-1920Note: One set of instructions should be leftwith building owner after device has beeninstalled.1135-2895011757www.dorma-usa.com 1-800-523-8483I9400-11 1/2011
SCREW CHART(4) 12-24 x 1 1/2" R.H.P.M.S. (Metal or Thru Bolts)Chassis Mounting(4) #12 x 1 1/4" R.H.P.T.S. (Wood Door)Chassis Mounting(2) 12-24 x 1" R.H.P.M.S. (Metal or Thru Bolts)End Cap Bracket(2) #12 x 1 1/4" R.H.P.T.S. (Wood Door)End Cap Bracket(1) 12-24 x 3/4" F.H.P.M.S. (Metal or Thru Bolts)Latch To Door(2) 12-24 x 1/2" R.H.P.M.S. (Metal or Thru Bolts)Latch To Door(3) #12 x 1" R.H.P.T.S. (Wood Door)Latch To Door(1) 12-24 x 3/4" F.H.P.M.S. (Metal or Thru Bolts)Latch To Door(2) 12-24 x 1/2" R.H.P.M.S. (Metal or Thru Bolts)Latch To Door(3) #12 x 1" R.H.P.T.S. (Wood Door)Latch To DoorRod Guide Mounting(4) #8 x 1 1/2" F.H.P.T.S.Rod Retaining Clip Mount(2) 8-32 x 1/2" R.H.P.M.S.(2) 12-24 x 3/4" O.H.P.M.S. (Metal)#426 Strike Pack(2) #12 x 1" F.H.P.T.S. (Wood)#426 Strike Pack#439 Bottom Strike(Cement or GroutIn Place)(10) 8-32 x 3/8" F.H.P.M.S.1Chassis Cover,End Cap & LatchCovers
HANDING OF DOORRHRLHRRead the entire instruction sheet prior to installation.Before Installing Hardware:1. Verify door width, handing and product with carton label for correct exit device and length. (See Step 7).2. For hand reversal of chassis see (step 4), for outside lever trim see (step 5).3. For less bottom rod device, delete bottom latch installation steps.Note: Less bottom rod device is not recommended where security is a primary concern.Note: If device is to be installed over glass lite panels, shim kit may be required, order GK9000.Note: Device shipped standard for 7' high door opening. Optional 8' available. (must bespecified when ordering) For doors up to but not over 10' order "ETR" (Extended top rod) package.Note: If device is to be installed over glasslite panels, shimkit may be required, order DeviceSPECIAL TOOLS FOR INSTALLATION12-24 Tap, 10-32 TapDrill bits: 1/8", #25, #16, #21 & 3/8"Hole saws: 1", 1 1/4", & 2 1/8" diameter for trim (if required).Jig saw or router may be required for thumbpiece trims.5/32" Allen wrench for lever trim.29500SeriesDevice9400SeriesDevice
12With door lying on saw horses, open box, layout all parts and verify prior to starting installation. See page (1) onefor parts.Door preperationChassisverticalref. lineChassis templatelocated at rear ofbooklet. Cut andtape in place.Lay out horizontaland vertical reference lines.Chassishorizontalref. line40 5/16"Backset or vertical reference is measured fromouter edge of door as shown.Finished floor,if using thresholdmeasure from topof threshold.Vert. ref.Bevelededge doorLHRBMin. Stile4 3/16" Minimum stile2 3/4" From outside edgeof door.RHRBLHRB320StrikeVertical Referenceline3 1/8"ReferenceDimension2 3/4" From outsideedge of door.Minimumverticalref. ofchassisNo trimTrimSingle door 1/2"blade stop2 3/4"4 3/16"4 3/16"Pairs anddouble egress2 3/4"4 3/16"4 3/16"2 1/2"4"4"2 3/4"4 3/16"4 3/16"Type ofinstallationReferenceDimension2 3/4" From outsideedge of door.Paired with9300 rimPaired with9500 mortise3Hang door(s) in opening, ensure they are square and plumb.31/2" OutsideedgeMinimum Stile
4If hand reversal of chassis is required follow steps below in alphabetical sequence.DISASSEMBLERHR(Right Hand Reverse)REASSEMBLELHR(Left Hand Reverse)dRotate chassis180 Degreesga*cNote: Pinshould beinstalledfacing asshown.NOTE:Longer legdown.bef5Handing change of trim, and cylinder specifications and installation.Note: For specific trim function, cylinderStandard "V" Trimtype or handing information see addtionalinstructions packed with trim.Standard "T" TrimStandard "R" Trim11/16" minStandard "Y" TrimStandard "C" Trim5/16" 1 1/8" minStandard "K" Trim(Dogging keyis proper sizefor hex headbolt.)TightenSecurelyAll trims are free wheeling.(Handle will rotate when locked.)IMPORTANTNote: All lever handles except for"clutch" are shipped unattached. Toinstall; Place handle in desiredposition and attach with allen screwlocated in bcak of trim plate. 5/32"Allen wrench required.To change hand on "clutch" trimrotate and "break" lever around todesired hand.4Spindle must beinstalled with drivepin in vertical positionas shown.
6If not done layout device on door using drilling template T9400 located at rear of booklet.For additional templates contact DORMA at 1-800-523-8483 or www.dorma-usa.comRefer to carton label for model and trim number prior to drilling.Prepare mounting holes and cut-outs per template.1 3/4" - 2 1/4"VERTICAL REF. LINE(See Backsets on page 3.)1 1/2"Verify all holesprior to drilling.HORIZONTAL REF. LINENo. 25No. 163/8"7 1/2"7Secure chassis to door per below, if using GK9000, install shims under chassis at this time.Metal - (2) 12-24 x 1 1/2" F.H.P.M.S.Wood - (2) #12 x 1 1/4" F.H.P.T.S.(For other options; trim, thru bolts, etc.see below.)5
8Prepare to install touch and rail on door.NOTE: All dimensions are based on 5/8" stop height; Verify strikes, stile width, any trim and stopheight prior to making any cuts. If cutting is required follow instructions below.Size A:Fits 48" door opening without cutting.Note: Models with prefixNOTE: If carton label list preCan be cut to fit a 34" minimum door opening.options such as "ES", "DE"fix; "ES", "MS", "LM", "BPA",Size B:etc. may not be cut down"BPAR", "DWA", "LM/MS/BP"Fits 36" door opening without cutting.to minimums shown to left.or "CD" prefix see OptionsCan be cut to fit a 28" minimum door opening.Consult factory or catalogpages at rear.Size C:for details.Fits 36" door opening with out cutting.Using a shorter touch pad then the standard "B"size allows it to be cut to 25" door opening.IMPORTANTUse caution when cuttingtouchbar and rail to size onmodels with "ES", "MS", "LM"or "DWA" prefix options.These units contain internalwiring.For models with prefix options"BPA", BPAR" or "DE" removefiller containing electronics before cutting.Verify device length with box label; "A", "B" or "C", ie. 9300BExample:Edge of stopEdge of stopStandard "B" touch bar and rail 30"36" Door openingFillerNote: If door opening width is less then standard touch bar will haveto be cut down. ie: door opening width 34" subtract 2" from rear oftouch bar and rail, tape and cut to length as shown.Touch barand rail assemblyTape2"9Install touch bar and rail assembly and end cap bracket to door.Remove two 8-32 screws from chassis,slide touch bar and rail assembly underrear of chassis. Note: If device has prefix "ES" ensure that pins in lever boltalign with slots in actuator located inside nose of touch bar. See instructionsheet IES-7 packed with device. InstallHold rear mounting bracket tightly(2) two 8-32 x 3/8" P.H.P.M.S. toagainst door and rear of rail. Marksecure touchbar to chassis.(2) two holes and drill per chart.Secure with proper fasteners.For the following models prefixes:"ES", "MS", "LM" or "DWA" drill anadditional 1/2" diameter hole asshown. See options pages at rearfor addtional information.1/2" DIA."Remove protective coveringfrom the touchbar and rail assembly prior to installing on door."(2) 8-32 x 3/8"P.H.P.M.S.1/8" Drill 1" Deep (Wood)No. 16 Drill - 12-24 Tap (Metal)3/8" Dia. (Thru bolts)Metal/thru-bolts - (2) 12-24 x 1" F.H.P.M.S.Wood - (2) #12 x 1 1/4" F.H.P.T.S.6ES105(Required for aboveoptions.)
10Prop door open and layout and prep top and bottom latch case locations. Templates located at rear of booklet,tear out, cut and tape to door as shown, mark and drill per chart.Standard topand bottomCLEdge of stop latch preps.1/8" Drill 1" Deep (Wood)No. 16 Drill - 12-24 Tap (Metal)3/8" Dia. (Thru bolts)1 15/16"(3) Places2 5/8"Metal/thru-bolts - (2) 12-24 x 1" F.H.P.M.S.Wood - (2) #12 x 1 1/4" F.H.P.T.S.5/8"5/8"5/8"(3) Places(3) PLACES1 1/16"1/4"112 5/8" Note: For "LBR"less bottom rod,delete bottomlatch prep.Finished floor ortop of threshold.Install top and bottom latch case assemblies.1 3/4"1/4"2 5/8"Finished floor ortop of threshold.No. 12 x 1" R.H.P.T.S. (Wood)12-24 x 1/2" R.H.P.M.S. (Metal)12-24 x 1 1/4" R.H.P. M.S. (Thru bolts)Inter-locking strike anglefor fire rated doors over8' and all fire rated LBR(less bottom rod) devices.Mount behindlatch assembly.Insert screws atangle thru cutoutin side of latch.Optional: Pulllmanbottom latch prep.Required for; "LBR"(less bottom rod)fire rated exit devices.See additional instructionspackaged with "Popper" fordetails.Insert screws atangle thru cutoutin side of latch.Cap plug12""POPPER"Finished floor7
12Install top rod and adjust top latch.Rods shipped cut to length for 7' door opening. Optional 8' door openingavailable, (must be requested at time of ordering). For doors over 8' and upto 10' request "ETR" package at time of ordering. For top rod length otherthan "standard" see chart below. Order 8' option and cut to length.Depress tripping lever and ensurethat top latch is fully extended andin dead locked position. Bolt shouldnot be able to be depressed. Bell- 7' Standard 8' Optionalcrank of chassis should be comTop RodTop Rodpletly down in home position.47 1/4"35 1/4"Thread top rod onto adjusting boltuntil hole in bottom of rod alignswith hole in rear of top portion ofbellcrank. Insert leg of retainingplate through hole in rod andhole in bellcrank, install 8-32 x1/2" screw and tighten securely.24""ETR"Extended toprod extension."Do not cut."NOTE:DOOR TOP RODIf horizontal reference line ismoved from the recommended HEIGHT LENGTHmounting height, new rods may6'8"31 1/4"6'10"have to be ordered.33 1/4"If cutting is required "Do Not CutThreaded End". (See Chart)Remove 8/32 x1/2" phillips headscrew from retainingplate as shown.Use supplied drill jig and 1/8" drillbit if new hole is required.87'0"7'2"7'4"7'6"7'8"7'10"8'0"35 1/4"37 1/4"39 1/4"41 1/4"43 1/4"45 1/4"47 1/4"
13Check for proper function of device and top latch assembly.Depress touch bar slowly, top latch bolt should retract fully. Holdbar depressed, push in and hold top tripping lever. Latch bolt shouldbe flush or slightly depress in top latch case.If this is found, release touch bar and trippinglever top latch bolt should remain captured bytripping lever.Push in on tripping lever and release top latchbolt, bellcrank should drop completely down andtop latch should be fully extended and dead locked.(You should not be able to push the bolt in.)If top bolt does not retract fully or can bepushed in, adjustment of top rod is required: Remove 8-32 screw and retainingplate; rotate rod left (clock-wise) tolengthen, half turns at a time. Re-installretaining plate and screw; check fordead lock after each turn.14Install top strike. See spotting templates located in rear of booklet if not already done. Check forproper alignment and operation with top latch after installation.#10 x 1" R.H.P.T.S. (Wood)12-24 x 1" R.H.P.M.S. (Metal)12-24 x 1" R.H.P.M.S. (Thrubolts)#10 x 1" F.H.P.T.S. (Wood)12-24 x 3/4" O.H.P.M.S. (Metal)#426 Strike#426A Strike5/8"1 1/2"1 1/4"1 1/16"1/2"9
15Installation of bottom slide bolt or latch assembly.NOTE:If horizontal reference line ismoved from the recommendedmounting height, new rods mayhave to be ordered.Remove 8/32 x1/2" phillips headscrew from retainingplate as shown.If cutting is required "Do Not CutThreaded End".Use supplied drill jig and 1/8" drillbit if new hole is required.Thread bottom rod approximately 1/2way on to slide bolt assembly.Bottom rod33 1/2"With bell crank down and top latchfully extended and dead locked.Insert rod and slide bolt assemblyin to bottom latch bracket as shown,rotate rod until hole in rod aligns withhole in bell crank. Insert retaining clipand secure with 8-32 x 1/2" screw.Check to see that there is approximately5/8" of bolt hanging down and that boltmoves up and down freely in latchcase.With bell crank down and top latchfully extended and dead locked.Aprox.5/8"For optional pullman latch: Thread rod approximately1/2 way on to adjusting bolt, tilt rod upward, rotate rodclock-wise to shorten, counter clock-wise lengthenuntil hole in rod aligns with hole in bell crank. Bolt shouldbe dead locked when down just as top bolt. Adjust roduntil dead lock is achieved.16Installation of standard bottom strike. For additional strike installations see templates in rearof booklet.No. 439Strike1"3/4"Edgeof doorNote: Drill 3/4" dia.hole x 1" deep.(Grout in place)1/4" Ref.9/16"Finished floor3/16" Ref.1/2"CLEdge ofdoor9/16"See devicetemplate10
17Verification of rod adjustments.G. Close door and check that top and bottom latchbolts align and engage in top and bottom strikes.A. Block open door,push inward on trippinglever and release toplatch bolt to ensureit is fully extended.B.I. Check device operation by opening and closingdoor several times from inside. Check and operateoutside trim if installed.Repeat rod adjustment procedure if:*Top latch should befully extend and deadlatched as shown andbell crank should dropcompletely down.H. After rods are fully adjusted ensure that top andbottom rod retaining plate screws are tight.Top latch is not held retractedBottom slide bolt does not clearstrike or floor.Latches do not work properlywith outside trimCheck for dead lockby attempting to pushdownward on top latchbolt (it should not pushin). "Only" if it can bepushed in adjust rods perstep below.J. Install rod guides, end cap, center case andlatch covers.C. To adjust: Remove 8-32 screw, remove retaining plate, rotate top rodright (counter clock-wise) to shortenand left (clock-wise) to lengthen.Rotate half turns at time, re-installretaining plate and screw after eachturn and check for dead lock of toplatch bolt.EqualEqual(10) 8-32 x 3/8"P.H.F.H.U.C.M.S.(4) #8 x 1 1/2"P.H.F.H.P.T.S.FlushD. Depress and hold touch bar.Push in on tripping lever and holddepressed, check position of toplatch bolt. It should be flush toslightly depressed in top latch bracket.K. Standard hex key dogging, depresstouch bar insert supplied hex key androtate clock wise to dog and counterclock wise to undog.E. Release tripping lever andtouch bar, top latch should remain in retracted positionSlide boltclearsstrikeF. With top latch held retracted bytripping lever, check bottom slidebolt to ensure it clears the strike,threshold, and floor by unblockingand swinging door.If adjustment is required; follow samesteps as in step C above for top roduntil proper clearance is achieved.11
OPTIONAL: BOTTOM STRIKE PREPARATION#416 StrikeFor surface strike drill (2) 5/16"diameter x 1" deep holes foranchors.1 13/16"Edge ofdoor5/8"1/4"Ref.5/8"Finishedfloor#12 x 1" F.H.P.T.S.Edge ofdoor2 3/8"1/2"3/16"Ref.5/8"Top ofthresholdCLLead anchorsSee devicetemplate forbackset.#431 StrikeEdge ofdoor1/2"1 3/4"5/8"#1/4-20 x 1"R.H.P.M.S.3/4"Drill (2) 3/8" dia. holes x 2" deepfor anchors.1/2"5/8"1/4" Ref.Note: 1 15/16" min.to 1 5/8" max. squarecutout x 1" deep.Lead anchorsEdge ofdoorCL See devicetemplate forbackset.# 340 Strike2"Edgeof door9/16"1"1/4" Ref.FinishedfloorNOTE: Drill5/8" dia. x1/2" deep min.for slide bolt.Edge ofdoorCLFor surface strike;drill (2) 5/16" dia. x1" deep for anchors.12Top ofthreshold9/16" 3/16" Ref.1/2"
ROD CUTTINGActualdooropeningheightNOTE: Rods shipped standard from factory for 7' seven foot door opening.Optional rod pack for 8' eight foot openings available "must be noted at timeof order".For doors under 7' seven foot subtract difference from bottom of top rod, cutper details and redrill hole for retaining plate.For doors over 7' seven foot but under 9' nine foot a 2' two foot rod extension"ETR" is available. Thread top rod and rod extension together, deduct difference,cut from bottom of top rod and redrill hole for retaining plate. "Do not cut rod extension".For doors over 8' eight foot but under 10' ten foot the 2' two foot rod extension"ETR" is added to the 8' eight foot rod pack. Thread top rod and rod extensiontogether, deduct difference, cut from bottom of top rod and redrill hole for retainingplate. "Do not cut rod extension".NOTE:If horizontal reference line is moved from therecommended 40 5/16" height, new rods willhave to be ordered.Drill Jig(Supplied)Tape11/64" Dia.Drill Thru, usesmall hole inguide."Do not cutthreaded end"INSTALLING ROD EXTENSIONPOPPER DETAILSFor "ETR" (Extended Top Rod) devices.*Do not cut extension piece!Connecting linkRequired for; "LBR"(less bottom rod)fire rated exit devices.See additional instructionspackaged with "Popper" fordetails.Thread rods togethersecurely. "Loc-tite maybe used for addedsecurity".Cap plug12"Standard toprod"POPPER"Finished floor13
OPTIONS"LM" LATCH MONITOR OPTION:"CD" (CYLINDER DOGGING) OPTION:b2b3a11/16" Min5/16"Latch monitor: Monitors movement oflatch bolt, with or without depressingof touch bar.Can be wired normally open or normallyclosed.NOTE: Touch bar mustbe in dogged down position, to remove therear filler panel.Cylinder dogging installationinstructions & cylinder specifications.cNOTE: Touch bar mustbe in dogged down po*NOTE: Use caution whensition, to remove thecutting touch bar and rail torear filler panel.length.b1Note: DORMA mortisecylinder supplied. To useother manufacture cylinders,"L" less cylinder is available.1" Min. to1 1/8" Max.Note: When using IC corecylinders, ensure that camis in proper position priorto installing the new core.BlackCommon*Useable CamsArrow001AssaStd. RMA10Ilco/Unican SC1LoriSC1 4200-82-2002 Std.Sargent13-0664 or 13-0660Schlage001Yale2160CorrectIn-correctSPDT, .5 amp@ 28VDC max.BPAR: Battery powered alarm, soundsfor 4 minutes, automatically resets."Alarm mode set at factory."c1c28-32 x 3/8" F.H.P.U.C.M.S.a1NOTE: Touch bar mustbe in dogged down position, to remove therear filler panel.RedNormallyClosedSIZE A:Will fit 48" (1219 mm) door opening without cutting.Can be cut to fit a 39" (991 mm) minimum door opening.SIZE B:Will fit 36" (914 mm) door opening without cutting.Can be cut to fit a 33" (838 mm) minimum door opening.SIZE C:Will fit 36" (914 mm) door opening without cutting.Can be cut to fit a 30" (762 mm) minimum door opening."BPA" & "BPAR" ALARM OPTION:(STANDARD INSTALLATION)BPA: Battery powered alarm, sounds continuousor until disarmed.*NOTE: Use caution whencutting touch bar and rail tolength.GreenNormallyOpena2b12-24 x 3/4" R.H.P.M.S.To replace batteryremove endcap.(DORMA mortisecylinder supplied.)90B10SC118To install customersupplied cylinder, seecylinder dogging optionat top of page.14Refer to additional alarminstructions packed withdevice for operation ofalarmed exit device.
OPTIONS"ES" ELECTRIC LATCH RETRACTION OPTION:"DWA" DIRECT WIRED ALARM OPTION:Electrically retracts latchbolt(s)when energized by power supply.Connected to outside power source.12-24 Volt AC/DC Power Supply.i.e. DORMA ES-100.Contact DORMA for other powersupplies available.REQUIRES DORMA PS-501 POWER SUPPLY,WILL NOT OPERATE FROM OTHERMANUFACTURES POWER SUPPLIES.NOTE: Touch bar mustbe in dogged down position, to remove therear filler panel.PS-501 Will operate (2) "ES" 9400 exitdevices. By adding a second "ES2" logic card,(2) additional "ES" 9400 exit devices may beused.8-32 x 3/8" F.H.P.U.C.M.S.DWAdeBattery Eliminator*NOTE: Use caution whencutting touch bar and rail tolength.a*NOTE: Use caution whencutting touch bar and rail tolength.cBlack(Negative)Red(Positive)"MS" option allows monitoring of touchbar during normal operation, or can beused as a signal switch for horn, light etc.Come standard with(2) two micro switches. Both can bewired either Normally Open or NormallyClosed. Can be added to device afterinstallation.c2*SPDT, .5 amp@ 28VDC max.b2"MD" MAGNETIC DOGGING OPTION:dElectrically dogs touch bar when energizedby power supply, then depressed. Releasesupon interruption of power.Note: Normal switchposition shown, onceinstalled normallyopen and closedpositions arereversed.25 AMP CURRENT DRAW @ 24VDCREQUIRES DORMA PS-545 POWER SUPPLYCAPABLE OF POWERING 1 - 4 "MD"DEVICES.THE USE OF A POWER TRANSFER,ES105 OR AN ELECTRIC HINGE PTH-2 llyClosedeb1Refer to additional sheetIAL9000 packed withdevice for operation ofalarmed exit device.(DORMA mortisecylinder supplied.)90B10SC118"MS" MICRO SWITCH OPTION:NOTE: Touch bar mustbe in dogged down position, to remove therear filler panel.GreenWhiteb(Non-polarized)12-24 x 3/4" R.H.P.M.S.FITS "STANDARD" TOUCH BAR AND RAILASSEMBLIES ON BOTH THE 5000 AND9000 SERIES EXIT DEVICES. NOTAVAILABLE ON DEVICES SUCH AS "ES","DE", "AL", BPA. BPAR, DWA, DWRA ETC.MAXIMUM HOLDING FORCE 40# - 60#.IMMEDIATE RELEASE UPON REMOVAL OFPOWER.c1af*NOTE: Use caution whencutting touch bar and rail tolength.Maximum Wire Length From Power Supply ToDevice & Back To Supply In Feet x Wire Gage/Size *WIRE 18AWGFEET2516AWG5014AWG75* For wiring to electric hinge orpower transfer.1512AWG100 RedPositiveBlackNegative*NOTE: Use caution whencutting touch bar and rail tolength.
Ø1/2"(13 mm)4261 1/2"5/8"BCB A(16 mm)(38 mm)A 1/8" (3 mm)B No. 16 (12-24 TAP)A BCACBA B(49 mm)1/2"(13 mm)1 15/16"2 5/8"(67 mm)ØACBCACB A(16 mm)5/8"A 1/8" (3 mm)B No. 16 (12-24 TAP)C 3/8" (10 mm)9/16"3/4"(19 mm)439(14 mm)STANDARDBottom Latch439 Strike1" MIN.(25 mm)ØB2 5/8"(67 mm)1 1/16"(27 mm)9/16"(14 mm)16STANDARDTop Latch A426 StrikeØA 1/8" (3 mm)B No. 16 (12-24 TAP)C 3/8" (10 mm)TSB1 1/2010
1/2"(13 mm)Ø1 1/2"5/8"BCB A(16 mm)(38 mm)A 1/8" (3 mm)B No. 16 (12-24 TAP)A BCACBA B(49 mm)1/2"(13 mm)1 15/16"2 5/8"(67 mm)ØACB ABAB5/16"(8 mm)C5/16"(46 mm)1 13/16"(8 mm)C(16 mm)5/8"A 1/8" (3 mm)B No. 16 (12-24 TAP)C 3/8" (10 mm)OPTIONALBottom Latch416V Strike5/8"(16 mm)Ø5/16" (8 mm)2 5/8"(67 mm)1 3/4"(44 mm)5/8"(16 mm)17STANDARDTop LatchA426 StrikeØA 1/8" (3 mm)B No. 16 (12-24 TAP)C 3/8" (10 mm)TLB1 1/2010
ACBAC1 1/4"ABB C(32 mm)AC5/8"BCB A(16 mm)ACB5/8"(16 mm)(49 mm)1 15/16"2 5/8"(67 mm)1 1/16"(27 mm)min.ØACB ABACA1/2"(13 mm)C(16 mm)5/8"A 1/8" (3 mm)B No. 14 (12-24 TAP)C 3/8" (10 mm)431(13 mm)1/2"3/4"(19 mm)OPTIONALBottom Latch431 Strike1 5/16"(33 mm)max.1"(25 mm)1 5/8"(41 mm)ØA 3/8" (10 mm)BA2 5/8"(67 mm)(27 mm)1 1/16"3/4"(19 mm)18426AOPTIONALTop Latch426A StrikeØA 1/8" (3 mm)B No. 16 (12-24 TAP)C 3/8" (10 mm)TLB2 1/2010
AC1 1/4"(32 mm)ABB CB ABAC5/8"(16 mm)ACBCACB5/8"(16 mm)(49 mm)1 15/16"2 5/8"(67 mm)1 1/16"(27 mm)ØACBACB A1 3/8"(35 mm)C(16 mm)5/8"A 1/8" (3 mm)B No. 16 (12-24 TAP)C 3/8" (10 mm)9/16"(8 mm)(25 mm)5/16" DIA. x 1" DEEPA340(14 mm)OPTIONALBottom Latch340 Strike(13 mm)1/2" MIN.ØABA2 5/8"(67 mm)1 1/16"(27 mm)9/16"Ø(14 mm)5/8"(13 mm)19426AOPTIONALTop Latch426A StrikeØA 1/8" (3 mm)B No. 16 (12-24 TAP)C 3/8" (10 mm)TSB2 1/2010
1 1/4" (32 mm) DIA. THRU FOR "03" FUNCTION3/8" (10 mm) DIA. THRU1" (25.4 mm) DIA. THRU FOR "05" FUNCTION1 1/4" (32 mm) DIA. THRU FOR "03" FUNCTION1/2" (13 mm) DIA. THRU5/16" (8mm) DIA. THRU DOOR - C08, R08 & K082 1/8" (54mm) DIA. THRU DOOR - C08, R08 & K08NO. 14 DRILL 12-24 TAPCEFDJKBFINISHED FLOORREFERENCEHLJKE3/8" (10 mm) DIA. THRUDRILL CHARTEFJGCCJKD5/16" (8mm) DIA. THRU DOOR - C08, R08 & K082 1/8" (54mm) DIA. THRU DOOR - C08, R08 & K08L 1 1/4" DIA. FOR THUMPIECE CLEARANCED 1/2" (13 mm) DIA. THRUSIDE FACE ONLY FOR "O5" & "22" FUNCTION1 1/4" (32 mm) DIA. THRU FOR "03" FUNCTION1" (25.4 mm) DIA. THRU FOR "08" FUNCTIONC 3/8" (10 mm) DIA. THRUF 1 1/4" (32 mm) DIA. THRU FOR "03" FUNCTIONH 2 3/8" (60 mm) x 8 1/8" (206 mm) CUTOUT OUT-EFC 3/8" (10 mm) DIA. THRUG 2 1/8" - 2 1/4" DIA. OUTSIDE FACE "08" FUNCTIONCCCHOUTSIDE DOOR PREP(VERTICAL REFERENCE)FOR WOOD DOOR 8 1/8" x 2 3/8" x 3/4" DEEP MIN. (SEE TEMPLATE BOOK PRINT T-9005 FOR ADDITIONAL INFO.)D1" (25.4 mm) DIA. THRU FOR "08" FUNCTIONCEFBAC3/8" (10 mm) DIA. THRUDRILL CHARTJKEBACCEFJ2 3/4" FROM OUTSIDE DOOR EDGE1/8" (3 mm) DIA. DRILL 1" (25 mm) DEEPNO. 14 DRILL 12-24 TAP3/8" (10 mm) DIA. THRUBACVERTICAL REF. LINE BASED ONABC40 5/16" FROMHORIZONTALBAINSIDE DOOR PREP(VERTICAL REFERENCE)LEGFor Wood or Composite Doors;8 1/8" x 2 3/8" x 3/4" Deep Min. CutOut. (Outside Face)DO NOT CUT THROUGH DOOR!(G) 2 1/8" Dia. Min. Hole x 1 1/4" Deep As Shown(E) 1" Dia. Min. Hole Thru As Shown(L)1 1/4" Dia. Hole x 1" Deep As ShownT9400 5/2011
9400 Series Device 9400 Series Device 9400 Series Device 9500 Series Device 9400 Series Device 9300 Series Device 94 0 S eri s D evic Note: Device shipped standard for 7' high door opening. Optional 8' available. (must be specified when ordering) For doors up to but not over 10' order "ETR" (Extended top rod) package. 12-24 Tap, 10-32 Tap
