Transcription
Thermal Pak TP2Expansion JointsAdvanced Thermal Systems, Inc.1 - 8 0 0 - 4 4 3 - 9 1 9 4 I M a d e i n A m e r i c a 12 I w w w . A d v a n c e d T h e r m a l . n e t
Advanced Thermal Systems, Inc.www.AdvancedThermal.netStandard and Custom Designs for use with Steam, Oil,Gas, Hot / Chilled Water, and Other Process FluidsThe ATS Thermal Pak “TP2” Slip Type Expansion Joint is the CORRECT choice for accommodating the thermal changes that occur in thestraight runs of a piping system. The “TP2” is constructed of materials that have strength equal to or greater than the pipeline in which it isinstalled, therefore, there is never a concern that an unscheduled outage will occur due to the expansion joint. If a leak should occur, additionalpacking can be SAFELY added to the expansion joint through the integral packing cylinders while the system is at full operating pressure.ATS has been the INDUSTRY INNOVATOR since the “TP2” was first introduced in 1968. All Technical improvements to packed slip typeexpansion joints since 1968 have been introduced by ATS.Here are a few of the ATS Introduced Improvements: Self-Lubricated injectable packing to eliminate maintenanceassociated with periodic lubrication. Low Friction guide inserts at integral internal and external guidesurfaces to protect sliding slip and prevent binding and/or scoring. Packing cylinders welded in place in lieu of threaded in place tomaximize personnel safety. Packing Cylinders with Integral Safety Valve to allow SAFE packinginjection to 1000 psig. Sliding slips from heavier wall pipe to preclude slip collapse. SAF-T-PACKER - the only safe and effective way to loosen orremove impacted injectable packing below the packing cylinder’ssafety valve without blow back. “HEEF 25” Hard Chrome - Features: Micro cracked depositminimum 1000 cracks per linear inch. Vickers Hardness 950 –1150. Increased corrosion resistance. Increased wear resistance,less edge build-up and improved distribution. “HPI ” - An asbestos-free self-lubricating injectable packing foruse up to 1000 F. Currently the only injectable packing with a fieldrecord of reliability in installations over 600 F. Cycle testing to verify slip movement and packing density. Five Year Leak Free Warranty.Typical Users of Standard and Custom Designs2ENERGY COMPANIESINSTITUTIONSMEDICAL FACILITIESINDUSTRIALMILITARYGOVERNMENT MUNICIPALITIES12 Proudly Manufactured in the U.S.A.
Advanced Thermal Systems, Inc.1-800-443-9194Companies Whose Business is Selling Steam Depend on Thermal Pak“TP2” Expansion Joints to Keep Their Distribution Systems On-lineShown are two of the 67 - “TP2” Expansion Joints that werefurnished to Northern States Power Company (now a subsidiaryof Xcel Energy) in 1984. The units are installed in a 5-1/2 mile longpipeline located in St. Paul, MN, which supplies steam to a papermill at 875 PSIG - 800 F.The ATS joints were supplied to replace externally pressurizedbellows expansion joints which were furnished with multi-plyInconel 600 bellows that failed after one year in service. The steamline has not seen an interruption in service caused by the ATSExpansion Joints since their installation in 1984.BODY ENDCONNECTIONLIMIT STOPPINSPART 7STANDARDPACKINGCYLINDERPART 6PLUNGERPART 5INJECTABLEPACKINGPART 4PART 8GUIDEINSERTPART 3SLIP ENDCONNECTIONPART 2TRAVERSECHAMBERPART 9RINGPACKINGPART 10STUFFINGBOXPART 11ANCHORBASEPART 12Thermal Pak TP2 Expansion Joints 12SLIDINGSLIPPART 13
Advanced Thermal Systems, Inc.www.AdvancedThermal.net“TP2” Expansion Joint Part GuideSliding Slip - PART 1:Body End Connection – PART 8:Machined from heavy wall ASTM A106 Gr B Seamless pipe to preventslip collapse.Weld End: A standard wall concentric reducer meeting ASTM A-234,Gr WPB, or formed from ASTM A106 Gr B Standard Wall Pipe isfurnished. Heavier wall reducers or eccentric reducers are availableon application.PIPE SIZE (NPS)1 1 2” to 16”18” to 24”PIPE SCHEDULESchedule 80Schedule 60Heavier wall furnished for larger sizes and pressures above 600 psig.The surface of each slip is machined and ground to obtain a 16 RMSfinish before plating. ALL SLIPS are plated with a minimum of 2 milsof hard chrome using the “HEEF 25” hard chrome plating system.Following Plating, the slip is polished a second time to ensure asmooth sliding surface.Slip End Connection - PART 2:Weld End: Expansion joints can be furnished with ends beveled forwelding to any pipe wall thickness. Unless otherwise specified, thestandard weld end prep is for welding to Standard Wall Pipe.Flanged End: ANSI ASTM A105 Forged Steel Raised Face Slip OnFlanges of the specified pressure class.Guide Inserts - PART 3:All ATS Expansion Joints have integral internal and external guidesurfaces. “Bronzalon ” a low friction non-metallic insert can befurnished for applications to 500 F. For applications above 500 F,metallic inserts of either Aluminum Bronze or Copper-Nickel can befurnished.Flanged End: ANSI ASTM A105 Forged Steel Raised Face Flangeattached to the body end connection.Traverse Chamber - PART 9:Standard wall ASTM A106 Gr B Seamless Pipe is used for standardsizes and pressure ratings. Heavier wall pipe used when required byspecification or pressure rating.Ring Packing - PART 10:Inconel wire braided jacket over an extruded core containing glassfibers, graphite binders and corrosion inhibitors with an externalcoating of a colloidal graphite dispersion, providing a highlylubricated sealing surface and protective coating.Stuffing Box - PART 11:Machined from heavy wall seamless mechanical tubing equivalent toATSM A106 Gr B. or ASTM A105 Forging.Wall thickness of stuffing box is sized to ensure distortion doesnot occur due to the internal pressure and the hydraulic forcesassociated with the injectable packing.Injectable Packing - PART 4:Anchor Base - PART 12:All ATS Thermal Pak Expansion Joints are furnished with “HPI ”, anasbestos-free self-lubricating flake graphite injectable packing. Theexpansion joints are fully packed at the factory and additional packingplugs are provided for future system maintenance.Fabricated from ASTM A36 or equal steel plate with all bolt holesaccessible from one side.Packing Cylinder & Plunger - PARTS 5 & 6:ATS offers several packing cylinders; refer to Page 6 for a detaileddescription of the various types offered.The ATS Type “A” packing cylinder is standard and is machined from2” Diameter C 1018 carbon steel bar and has internal ACME Threads.The mating plunger, with external ACME Threads is machined fromAISI C12L14 bar.For corrosive and manhole applications, plungers machined fromAluminum Bronze, ATSM B150, are recommended.Single Slip Expansion Joint: Base is optional. Designed as a MainAnchor Base when furnished. When expansion joint is furnished withservice connection, anchor base is standard.Double Slip Expansion Joint: Base is standard and is designed as anintermediate anchor. When Expansion joint is furnished with serviceconnection, the anchor base is designed as Main Anchor.Available Options: SEE PAGES 8 & 9 SLIP ADJUSTMENT RODS CYCLE AND FORCE TESTING INSULATION BLANKETS DRIP LEG SERVICE CONNECTIONS DRAINLimit Stop Pins - PART 7:High strength alloy limit stop pins are designed to preventdisengagement of the slip from the stuffing box in the event of ananchor failure. All stop pins are welded in place.412 Proudly Manufactured in the U.S.A.
1-800-443-9194Advanced Thermal Systems, Inc.ATS Thermal Pak “TP2” Expansion Joints Include TheseATS Innovated Features5-Year Leak-Free WarrantyThrough extensive product testing, and a long-term history ofsuccessful field operation, the ATS Thermal Pak “TP2” ExpansionJoint has been demonstrated to be the most reliable expansionjoint available. Due to this proven track record, ATS offers a 5-YearLeak-Free Warranty on all “TP2” Expansion Joints furnished withBronzalon guide inserts and “HPI ” injectable packing (See BackPage for warranty details).Certified Leak Free For 25,000 CyclesThe ATS Thermal Pak expansion joint has been certified by anindependent testing laboratory to be steam leak-free for 25,000cycles while pressurized at 400 psig saturated steam. Certificationsof test results furnished on specification or request."BRONZALON "Non-Metallic InsertsInternal & External GuidesPerformance:Bronzalon - GUIDE INSERTS:The most significant development in providing expansion jointreliability has been the introduction, by ATS, of Bronzalon as alow friction guide insert. Bronzalon is a Bronze Filled Teflon NON-METALLIC material that is inserted into both the internal andexternal integral guide surfaces. This material provides two primefunctions; 1) It provides a low friction - non-scoring guide surfacefor the slip, which eliminates all metal to metal contact, and 2) Itprovides the expansion joint with the ability to resist binding dueto small amounts of misalignment since the material will deformslightly under high loads and relieve a binding condition. These twofunctions CANNOT be accomplished by the use of a metal insert suchas Brass or Bronze. This is one of the most distinguishing features ofthe ATS Thermal Pak Expansion Joint. Use of Bronzalon is limited toapplications of 500 F maximum.HPI - HIGH PERFORMANCE INJECTABLE:Packing Safety - PACKING CYLINDERS WITH INTEGRAL SHUT-OFF VALVE:All ATS expansion joints are furnished with “HPI ” Injectable Packing“HPI ” is a non-asbestos - self-lubricating - semi-plastic - FlakeGraphite packing material that provides superior sealing for all typesof service up to 1000 F. This packing was pioneered by ATS and is theonly non-asbestos packing that has a long-term history of successfuloperation.The ATS Types “B” and “C” Packing Cylinders offer completeoperator safety during the packing operation due to the integralstainless steel shut-off valve. During packing or clean out, theoperator can easily close the valve to isolate the pressurized portionof the stuffing box from the packing cylinder chamber. With thisaccomplished, the plunger can be removed to allow either packing tobe added, or the use of the ATS SAF-T-PACKER (See Page 6 and 7).HEEF 25 - CHROME:HEEF 25 is hard chrome plating system which consists of aminimum of 2 mils of hard chrome. This system offers the bestplating combination for achieving both a hard scratch resistant andcorrosion resistant surface for the sliding portion of the slip.BRONZALON , HPI and SAF-T-PACKER are registered Trademarks of ATS.Thermal Pak TP2 Expansion Joints 125
Advanced Thermal Systems, Inc.www.AdvancedThermal.netHigh Pressure. High Temperature. High Performance, Plus Safety.Industry requirements for today’s high-pressure steam transmission systems accompanied by higher temperatures have dictated arequirement for a more reliable expansion joint that is designed for safe packing injection full line pressure and not subject to the varioustypes of failures that require system depressurization for replacement.SOLUTIONS TO SAFE AND EFFECTIVE PACKING INJECTION:ATS offers three (3) packing cylinder designs for use with the “TP2” Thermal Pak Expansion Joint to 1000 psig. Carbon Steel is the standardmaterial of construction for both the packing cylinder and plunger for applications up to 800 F (See Below). For corrosive applications, i.e.,salt water and manholes, other materials such as stainless steel packing cylinders and aluminum bronze plungers are available.KEY SAFETY FEATURES OF ALL ATS PACKING CYLINDERS: Welded directly to Stuffing Box. 2” Diameter to prevent splitting due to hydraulic pressure ofpacking operation. Heavy-Duty 1” - 5 Acme Threads. Discharge tip incorporates “Check Valve Effect” design.TYPE “A”TYPE “B”TYPE “C”Type “A” Packing Cylinder:Type “B” Packing Cylinder:Type “C” Packing Cylinder:The ATS Type “A” Packing Cylinder for manyyears has provided economic and safeprovisions for packing injection under fullline pressure. Unless otherwise specifiedall ATS Thermal Pak “TP2” Expansion Jointsfor service up to 300 psig will be furnishedwith the ATS Type “A” Packing Cylinder. Thedesign of the discharge tip of the Type “A”,and all other Types, is such that a “checkvalve effect” is created to resist blow backof the packing during the injection process.All ATS Packing Cylinders are machinedfrom C1018 carbon steel and have heavyduty internal Acme Threads. The matingplunger has matching Acme Threads, andis machined from C12L14, a slightly softermaterial that prevents damage to theinternal threads of the packing cylinder.The ATS Type “B” Packing Cylinder has anintegral Stainless-Steel Safety Valve whichprovides for positive shut off during thepacking injection process. It also containsthe same discharge tip design, internalAcme Threads, and is machined from thesame materials as the Type “A” PackingCylinder. The Type “B” Packing Cylinderis provided on all Thermal Pak “TP2”Expansion Joints designed for service over300 psig. When using the Type “B” PackingCylinder, the valve is rotated to the closedposition, as indicated by the indicator pin,which then provides a positive shut off fromthe flowing media. The packing plunger canthen be removed to allow a packing plug tobe inserted into the packing cylinder withoutoperator concern over possible blow back.While this type packing cylinder is requiredfor operating pressures over 300 psig, it willprovide the maintenance personnel with afeeling of safety at all service conditions.The ATS Type “C” Packing Cylinder is aheavy-duty packing cylinder, designedfor use in high pressure/temperatureapplications, which require maximumreliability. This design is furnished for allapplications over 850 psig, and for otherapplications on specification. The Type “C”Packing Cylinder consists of a retainerwelded to the expansion joint, which containsthe integral stainless steel safety valve.During normal operation, a cap plug isthreaded into the retainer. When packingis to be injected, the cap plug is removedand a packing injector is threaded into theretainer. Packing is accomplished using thesame procedure outlined within the Type”B” Packing Cylinder. Upon completion ofthe packing operation, the packing injectorshould be removed and the cap pluginstalled.MAXIMUM PRESSURE: 300 psigAPPLICABLE EJ SIZE: 1 1 2” & LargerMAXIMUM PRESSURE: 850 psigAPPLICABLE EJ SIZE: 1 1 2” & Larger6MAXIMUM PRESSURE: 1000 psigAPPLICABLE EJ SIZE: 6” & Larger12 Proudly Manufactured in the U.S.A.
Advanced Thermal Systems, Inc.1-800-443-9194ATS SAF-T-PACKER THE ONLY SAFE & EFFECTIVE METHOD - TO CLEAN OUT THE PACKING CYLINDERDue to the integral safety valve of the ATS Types “B” and “C” Packing Cylinders, a long column of impacted packing remains in the packingcylinder above the discharge tip, this column of packing increases the effectiveness of the discharge tip, however, it also increases the amountof torque required to inject packing, especially the first plug.To reduce the effort required to inject packing. This column of packing should be loosened and cleaned out. The only safe and effectivemethod to accomplish this is with the use of an ATS SAF-T-PACKER . Use of the SAF-T-PACKER greatly reduces the time and effort requiredto inject packing into the ATS Types “B” and “C” Packing Cylinders while providing complete operator safety.TYPE “GB” SAF-T-PACKER TYPE “GC” SAF-T-PACKER PATENT NO. 4,711,013PATENT NO. 4,711,013112"-3"Use of the SAF-T-PACKER - BOTH SAFE AND SIMPLEThe SAF-T-PACKER is normally used when injecting the first plug of packing into either a Type “B” or Type “C” Packing Cylinder. With the4"5" & 6" 112is"-3"safety valve on the packing cylinder in the closed position, the packing plungerdisengaged from the packing cylinder.The SAF-T-PACKERis then threaded into the packing cylinder. Note: The drill bit on the SAF-T-PACKER must be fully retracted into the housing. The safety valveon the packing cylinder is then opened, and the handle on the SAF-T-PACKER rotated clockwise until the bit is fully engaged. The handle isthen rotated counter-clockwise to completely disengage the bit. Before the SAF-T-PACKER is removed from the packing cylinder, the safetyvalve must be closed. Complete instructions for use of all styles of ATS SAF-T-PACKER ’s are furnished with each SAF-T-PACKER shipped.PACKING CYLINDER ORIENTATION112"-3"112"-3"4"5" & 6"4"5" & 6"8" & 10"12" & 14"8" & 10"12" & 14"16" & 18"20" & 24"NOTES:1. The ATS Type “A” Packing Cylinders do not have the integral safetyvalve and ATS therefore does not recommend the use of aSAF-T-PACKER with a Type “A” Packing Cylinder when the system ispressurized.4"5" & 6"8" & 10"12" & 14"Thermal Pak TP2 Expansion Joints 122. SAFETY PRECAUTION: The injection of packing into a fully pressurizedexpansion joint is a safe operation when it is accomplished usingthe procedures and instructions furnished with the expansion joint.Personnel doing the packing injection should read and understand16" & 18"20" before& 24"starting packing injection. ATS offers trainingthe instructionsseminars for maintenance personnel when requested.7
Advanced Thermal Systems, Inc.www.AdvancedThermal.netAvailable Options . To Simplify & Enhance the Installation andPerformance of the ATS Thermal Pak “TP2” Expansion JointSlip Adjustment Rods: USED IN REPLACEMENT APPLICATIONSWhen installing an expansion joint in a line that will not be at ambient temperature during the installation, it may be necessary to precompress the slip an additional amount over the 1” standard factory pre-compression to ensure there is sufficient slip extension when thepipeline is allowed to reach ambient conditions at some later date. During the installation process, the slip may have to be moved in the fieldto accommodate the opening in the pipeline. Due to the large force required to move the slip, it is often difficult to field improvise a methodto efficiently move the slip. ATS can provide the expansion joint with lugs welded to both the expansion joint body and slip. Use of the lugs inconjunction with the threaded rods provided will allow the slip to be conveniently moved in the field.This option is normally only provided for expansion joints furnished with ends beveled for welding. When the expansion joint is furnished withflanged ends, the slip can typically be moved in the field by use of threaded rods and nuts placed through the bolt holes in the flanges on bothends of the expansion joint.CAUTION:1. The use of two adjustment rods located 180 apart is always required, and adjustment must be made simultaneously to both rods toprevent the slip from becoming cocked in the stuffing box and binding.2. Once the installation of the expansion joint has been completed, the rods must be removed. If insulation blankets have been provided, orfield insulation is to be applied, the lugs should be carefully burned off at both the body and slip locations.Service Connections:ATS expansion joints can be supplied with service connections up to the full line size. Whenever a service connection is provided, theexpansion joint will always be supplied with an anchor base designed as a main anchor to take the load forces and moments associated withthe service connection. The service connection is incorporated onto the body by use of a Forged Steel Weld-0-Let. The service connection canbe furnished with ends machined and beveled to any Pipe Schedule, or with a Forged Steel Flange. Note: The overall length of expansion jointsfurnished with service connections will be greater than that listed as Dimension “A” on Pages 10 and 11.Aluminum Bronze, Stainless Steel and Monel Plungers:In applications where the expansion joints will be in a wet, damp, or corrosive environment, consideration should be given to the use ofalternate plunger material in lieu of the standard carbon steel plungers.Cycle and Force Test:The cycle and force test is a quality enhancement test that can be performed to verify both the free movement of the slip and the forcerequired to move the slip. When proper techniques are employed for factory injection of the packing, the force required to move the slip ofa packed slip joint can be used to correlate the density of the packing. Through experience and testing, ATS has been able to establish theminimum packing density required to seal expansion joints at various service conditions.The cycle and force test performed by ATS requires that the slip be cycled through its full rated traverse three (3) times, and that the forcerequired to move the slip be measured and recorded. This test virtually eliminates leakage of the expansion joint at startup.Drain Connections:ATS does not furnish drain connections as standard with the Thermal Pak “TP2” Expansion Joint. Drains will be furnished when specified.812 Proudly Manufactured in the U.S.A.
Advanced Thermal Systems, Inc.1-800-443-9194Available Options . To Simplify & Enhance the Installation andPerformance of the ATS Thermal Pak “TP2” Expansion JointFIELD APPLIED INSULATIONREMOVEABLE INSULATION BLANKETFLANGED END SINGLE EXPANSION JOINTWELD END SINGLE EXPANSION JOINTWELD BY FLANGED END DOUBLE EXPANSION JOINTWELD END DOUBLE EXPANSION JOINTInsulation Blankets: COST-EFFECTIVE ENERGY SAVINGSATS Removable - Reusable Insulation Blankets provide a cost-effective method for insulating the expansion joint.Designs are available for various service conditions.ATS supplied insulation blankets can be furnished in various configurations dependent upon the user’s requirements.Typical configurations include:TWO PIECE: One piece covers the body and a separate blanket(s) is furnished for the slip(s).SLIP ONLY: Body covered with same insulation as mating pipeline, blanket(s) furnished for slip(s) only.All blankets are weather resistant and have a protective cloth cover on both the inner and outer surface. In addition, the inner surface has anInconel wire mesh screen to further protect the blanket surface. All blankets are custom made to fit the ATS Expansion Joint and have accessto the packing cylinders to allow packing injection to be accomplished without requiring the body blanket to be removed. Having the insulationblanket furnished by the expansion joint manufacturer ensures a proper fit.Dirt Leg:ATS can supply Thermal Pak “TP2” Expansion Joints with dirt legs in sizes up to full line size. A standard dirt leg consists of a heavy wall pipesection, heavy wall end cap, two (2) side mounted and one (1) bottom mounted threaded connections. The dirt leg is attached to the expansionjoint body using a Forged Steel Weld-0-Let. When dirt legs are required in the system, it is normally cost-effective to have ATS include a dirtleg on the expansion joint body.NPT Threaded Ends:ATS can supply the “TP2” Expansion Joint with NPT Threaded Ends in Sizes 1-1/2” to 3”. When threaded ends are specified, the over-all lengthof the expansion joint will be longer than the dimensions shown for a weld end expansion joint.Custom Expansion Joints:ATS can furnish custom designed expansion joints to meet the need of most projects. Please consult the factory for further information.Thermal Pak TP2 Expansion Joints 129
Advanced Thermal Systems, Inc.www.AdvancedThermal.netSingle Slip Expansion Joints Meets ASTM F1007FLANGED END 1/8CWELD END 1/4APLUNGERREMOVAL2 34 " CLEARANCEANC. BASEC 1/4A 1/8CPLUNGER2 34 " REMOVALCLEARANCEANC. BASECBNOTE 3LMAXDIACCBC 1/8DJFHGK DIA.4 HOLESNOTE 3LMAXDIACCC 1/8DEJFHGK DIA.4 HOLESEDIMENSIONS - INCHESEXP.JOINTSIZE(NPS)1 1 222 1 23456810121416182024EXP.JOINTSIZE(NPS)1 1 222 1 2345681012141618202410A (SEE NOTE 3 BELOW)NOMINAL TRAVERSE150 LB. FLANGED300 LB. FLANGED4”23 1 423 1 420 5 821 1 421 1 222 1 427 1 228 3 431 3 825 1 225 7 826 3 428 1 230 1 8324”23 3 823 3 821 1 82222 3 823 1 822 3 42325 1 426 1 427 1 827 5 829 3 43133D44 1 44 3 855 3 46 1 27 1 48 3 410 1 211 1 212 1 413 1 21516 1 418 3 4E1 21 21 21 21 25 85 83 41111111 1 28”31 1 431 1 428 5 829 1 429 1 230 1 435 1 236 3 439 3 833 1 233 7 834 3 436 1 236 3 837 1 212”39 1 439 1 436 5 837 1 437 1 238 1 443 1 244 3 447 3 841 1 241 7 842 3 444 1 244 3 845 1 28”31 3 831 3 829 1 83030 3 831 1 830 3 43133 1 434 1 435 1 835 5 837 3 437 1 438 1 212”39 3 839 3 837 1 83838 3 839 1 838 3 43941 1 442 1 443 1 843 5 845 3 445 1 446 1 2C150 & 300 LB.WELD4”8”12”22 3 8 30 3 8 38 3 822 3 8 30 3 8 38 3 823 1 8 31 1 8 39 1 823 3 4 31 3 4 39 3 425334126344226 1 2 34 1 2 42 1 227 1 2 35 1 2 43 1 230 1 8 38 1 8 46 1 830 5 8 38 5 8 46 5 831 3 8 39 3 8 47 3 831 5 8 39 5 8 47 5 833 3 8 41 3 8 49 3 834 3 8 40 5 8 48 5 835 3 4 41 1 4 49 1 4B5 1 45 5 85 7 86 1 86 5 87 1 48 1 89 1 810 1 811 3 811 3 412 3 413 3 414 3 416 3 4150 LB. FLANGED300 LB. FLANGED150 & 300 LB. WELD4”12 3 412 3 410 1 810 1 410 1 211 1 816 3 816 3 418 5 811 3 412 1 812 1 213 3 81515 1 84”12 7 812 7 810 5 81111 3 81211 5 81112 1 212 1 213 3 813 3 814 5 815 7 816 1 84”12 3 812 3 813 1 813 1 414 1 215 1 21616 1 418 1 817 5 818 3 818 1 819 1 820 1 820ANCHOR BASE DIMENSIONS - INCHESFLANGED AND WELD ENDS150 LB. MWP300 LB. MWPFGHJKEFGHJ5 1 25 1 2445 81 25 1 25 1 2445 1 25 1 2445 81 25 1 25 1 2445 1 25 1 2445 81 25 1 25 1 244664 1 24 1 25 81 2664 1 24 1 2774 3 44 3 43 41 2774 3 44 3 4885 3 45 3 47 85 8885 3 45 3 4885 3 45 3 47 85 8885 3 45 3 410107 1 27 1 213 410107 1 27 1 210 1 2129 1 281 1 8110 1 2129 1 281214 1 2 11 1 2 8 1 21 3 811214 1 2 11 1 2 8 1 212151291 1 4114161210 1 212 1 2 15 3 4 12 1 291 3 81 1 4141612 1 2 10 1 2141612 1 2 10 1 2 1 1 21 1 41517131115171310 1 2 1 1 21 1 4181813 1 2 13 1 218 1 2 18 1 214141 7 81 1 2191914148”16 3 416 3 414 1 814 1 414 1 215 1 820 3 820 3 422 5 815 3 416 1 816 1 217 3 817 1 416 5 812”20 3 420 3 418 1 818 1 418 1 219 1 824 3 824 3 426 5 819 3 420 1 820 1 221 3 821 1 420 5 8LK5 85 85 85 83 47 87 811 1 81 3 81 3 81 1 21 3 41 7 82 1 833 5 84 1 44 3 45 3 478 5 810 3 412 3 41516182022268”16 7 816 7 814 5 81515 3 81615 5 81516 1 216 1 217 3 817 3 818 5 818 1 817 5 812”20 7 820 7 818 5 81919 3 82019 5 81920 1 220 1 221 3 821 3 822 5 822 1 821 5 88”16 3 816 3 817 1 817 1 418 1 219 1 22020 1 422 1 821 5 822 3 822 1 823 1 822 3 821 1 212”20 3 820 3 821 1 821 1 422 1 223 1 22424 1 426 1 825 5 826 3 826 1 827 1 826 3 825 1 2NOTES:1. Protection: One shop coat of Red Oxide Primerpaint is applied to all unfinished exteriorsurfaces.2. Sliding surface of slip is a HEEF 25 HardChrome Plate – minimum 2 mils thick.3. The overall dimension “A” is the shipped lengthof the Expansion Joint for hot service, whichincludes a 1” factory pre-compression of theslip. Allowable movement of each slip is 1”in extension and compression equal to thenominal traverse. Exposed chrome length isequal to the nominal traverse. For cold service,additional pre-compression is required.4. Weld Ends machined and beveled to matchstandard wall pipe unless otherwise specified.5. Drain connection (3000# THD’D Cplg)furnished only if specified.6. Single Slip Expansion Joints furnished withanchor base only if specified.7. “B” Dimension is for Type “ A” PackingCylinders.8. For Type “B” Packing Cylinders, Add 1-1/8” tothe “B” Dimension.12 Proudly Manufactured in the U.S.A.
Advanced Thermal Systems, Inc.1-800-443-9194Double Slip Expansion Joints Meets ASTM F1007FLANGED ENDWELD END 3/8A 3/8APLUNGERREMOVAL2 43 " CLEARANCEJOINTCPLUNGERREMOVAL2 43 " CLEARANCEJOINTCBBNOTE 3HMAXDIAFSQESQEXP.JOINTSIZE(NPS)1 1 222 1 23456810121416182024150 LB. FLANGED4”8”12”38 3 454 3 470 3 438 3 454 3 470 3 439 1 455 1 471 1 440 1 256 1 272 1 241577346 1 458 1 474 1 446 1 458 1 474 1 446 1 258 1 274 1 249 3 461 3 477 3 450 3 462 3 478 3 452 1 464 1 480 1 452 3 464 3 480 3 454 1 266 1 282 1 260 1 268 1 284 1 261 3 469 3 485 3 4G DIA.4 HOLESCCC 1/8CDHMAXDIANOTE 3FSQESQDIMENSIONS - INCHESA (SEE NOTE 3 BELOW)NOMINAL TRAVERSE (EACH SLIP)300 LB. FLANGED150 LB. WELD300 LB. WELD4”8”12”4”8”12”4”8”12”38 3 454 3 470 3 437 3 453 3 469 3 437 3 453 3 469 3 438 3 454 3 470 3 437 3 453 3 469 3 437 3 453 3 469 3 439 1 255 1 471 1 438 1 454 1 470 1 438 1 454 1 470 1 440 1 256 1 272 1 239 1 255 1 271 1 239 1 255 1 271 1 241577340567240567246 1 458 1 474 1 445577345577346 1 458 1 474 1 445577345577346 1 258 1 274 1 245577345577349 3 461 3 477 3 448 1 460 1 476 1 448 1 460 1 476 1 450 3 462 3 478 3 449 1 461 1 477 1 449 1 461 1 477 1 452 1 464 1 480 1 450 3 462 3 478 3 450 3 462 3 478 3 452 3 464 3 480 3 451 1 463 1 479 1 451 1 463 1 479 1 454 1 266 1 282 1 252 3 464 3 480 3 452 3 464 3 480 3 460 1 268 1 284 1 258 3 466 3 482 3 458 3 466 3 482 3 461 3 469 3 485 3 459 1 267 1 283 1 259 1 267 1 283 1 2CCCDG DIA.4 HOLESBASE DIMENSIONS(ALL PRESSURES)B5 1 45 5 85 7 86 1 86 5 87 1 48 1 89 1 810 1 811 3 811 3 412 3 413 3 414 3 416 3 4 1/8CHCDEFG44 1 44 3 855 3 46 1 27 1 48 3 410 1 211 1 212 1 413 1 21516 1 418 3 41 21 21 21 21 25 85 83 43 41111115 1 25 1 25 1 2678810101212141416184444 1 24 3 45 3 45 3 47 1 27 1 29910 1 210 1 212 1 213 1 25 85 85 85 83 47 87 811 1 81 1 41 1 41 3 81 3 81 1 21 7 833 5 84 1 44 3 45 3 478 5 810 3 412 3 4151618202226NOTES:1. Protection: One shop coat of Red Oxide Primer paint is applied to allunfinished exterior surfaces.4. Weld Ends machined and beveled to match standard wall pipe unlessotherwise specified.2. Sliding surface of slip is a HEEF 25 Hard Chrome Plate – minimum 2mils thick.5. Drain connection (3000# THD’D Cplg) furnished only if specified.3. The overall dimension “A” is the shipped length of the ExpansionJoint for hot service, which includes a 1” factory pre-compressionof each slip. Allowable movement of each slip is 1” in extension andcompression equal to the nominal traverse. Exposed chrome lengthis equal to the nominal traverse. For cold service, additional precompression is required.Thermal Pak TP2 Expansion Joints 126. Anchor base is standard on double expansion joints.7. “B” Dimension is for Type “ A” Packing Cylinders.8. For Type “B” Packing Cylinders, Add 1-1/8” to the “B” Dimension.11
Advanced Thermal Systems, Inc.www.AdvancedThermal.netExpansion Joint Order InformationTo insure correct and efficient production of Expansion Joint Orders, use full catalog number designation as desc
Advanced Thermal Systems, Inc. www.AdvancedThermal.net 2 12 Proudly Manufactured in the U.S.A. Standard and Custom Designs for use with Steam, Oil, Gas, Hot / Chilled Water, and Other Process Fluids The ATS Thermal Pak "TP2" Slip Type Expansion Joint is the CORRECT choice for accommodating the thermal changes that occur in the straight runs of a piping system.
