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Annexure-PTAMIL NADU POLLUTION CONTROL BOARDCONSENT ORDER NO. 17062108227DATED: 04/08/2017.PROCEEDINGS NO.T5/TNPCB/F.0008VLR/RL/VLR/A/2017DATED: 04/08/2017SUB: TNPC Board-Consent for Establishment FOR EXPANSION- I BRAKES INDIA LIMITEDF O U N D R YD I V I S I O N,S . F .N o ,130/9,130/10.131,160,162/1,PANDIUYANALLUR Village, WalajahTaluk, Vellore District- for the establishment ortake steps to establish the industry for Expansion under Section 21 of the Air(Prevention and controlof Pollution)Act,1981, as amended in 1987 (Central Act, 14 of 1981)-Issued- Reg.REF: 1. Proc. No.T4/TNPCB/F.0008VLR/RL/VLR/W/2017 dated 05/01/20172. Unit's application for CTE Expn. dated 10.03.20153. IR.No : F.0008VLR/RL/DEE/VLR/2017 dated 20/07/20174. Minutes of 154th TSC meeting held on 31.07.2017 vide agenda item no. 154-7Consent to establish or take steps to establish for Expansion is hereby granted under Section 21 of the Air (Prevention and controlof Pollution) Act,1981, as amended in 1987 and the Rules and Orders made there under toJoint Managing Director ,M/s . BRAKES INDIA LIMITED FOUNDRY DIVISIONAuthorizing occupier to establish or take steps to establish the industry in the site mentioned below:S.F /1,130/9,130/10.131,160,162/1,PANDIUYANALLUR Village,WalajahTaluk,Vellore District.This Consent to establish for Expansion is valid upto March 31, 2022 , or till the industry obtains consent to operate underSection 21 of the Air (Prevention and control of Pollution) Act, 1981, as amended in 1987 whichever is earlier subject to special andgeneral conditions enclosed.For Member Secretary,Tamil Nadu Pollution Control Board,ChennaiToJoint Managing Director ,M/s.BRAKES INDIA LIMITED FOUNDRY DIVISION,ARAKKONAM ROAD,PANDIYANALLUR VILLAGE,WALAJAH TALUK,VELLORE DISTRICT,Pin: 631102Copy to:1.The Commissioner, SHOLINGUR-Panchayat Union, WalajahTaluk, Vellore District .2. The District Environmental Engineer, Tamil Nadu Pollution Control Board, VELLORE.3. The JCEE-Monitoring, Tamil Nadu Pollution Control Board, Vellore.4. File-----------1
SPECIAL CONDITIONS1.This consent to establish for Expansion is valid for establishing the facility for the manufacture ofproducts/byproducts (Col. 2) at the rate (Col 3) mentioned below. Any change in theproduct/byproduct and its quantity has to be brought to the notice of the Board and fresh consent hasto be obtained.Sl.No.2.DescriptionQuantityUnitProduct Details1. PERMANENT MOULD GREY IRON12000MT/ AnnumCASTINGS2. SAND FOUNDRY S.G. IRON CASTINGS43680MT/ Annum3. SAND FOUNDRY GREY IRON CASTINGS7200MT/ AnnumBy-Product Details1. NIL0MT/ AnnumIntermediate Product Details1. NIL0MT/ AnnumThis consent to establish for Expansion is valid for establishing the facility with the below mentionedemission/noise sources along with the control measures and/or stack .Any change in the emissionsource/control measures/change in stack height has to be brought to the notice of the Board and freshconsent has to be obtained if necessary.2
Point source emission with stack :IStack Point Emission SourceAir pollutionNo.Control measures13Cupola furnace capacity 5T/ HrCupola furnace capacity 5T/ HrRecuperator4Diecast machine A5Diecast machine B6Diecast machine C7Diecast machine D8Diecast machine E9Diecast machine F10Annealing furnace-1 stack1Annealing furnace-1 stack2Annealing furnace-1 stack3Annealing furnace-1 stack4Annealing furnace-2 stack121112131415Annealing furnace-2 stack216Annealing furnace-2 stack317Annealing furnace-2 stack418Cupola vibratory feeder - 3nos19Wheelabrator at PMF20Pangborn shot blastmachine at PMF21Fettling Machine at PMFStack height Gaseous Dischargefrom Ground in Nm3/hrLevel in mWet scrubber with 25stackWet scrubber with 25stackWet scrubber with 25stackCapture hood,13blower and stackCapture hood,13blower and stackCapture hood,13blower and stackCapture hood,13blower and stackCapture hood,13blower and stackCapture hood,13blower and stackWet scrubber with 12stackCapture hood,12blower and stackCapture hood,12blower and stackCapture hood,12blower and stackCapture hood,16duct and commonstack for stack no14 to 17Capture hood,16duct and commonstack for stack no14 to 17Capture hood,16duct and commonstack for stack no14 to 17Capture hood,16duct and commonstack for stack no14 to 17Capture hoods for 9vibratory feeder,bag filter chamber,blower and stackCapture hood, bag 10filter chamber andstackCapture hood, bag 9filter chamber,blower and stackCapture hood, bag 6filter chamber,blower and stack3
Induction furnaceCapture hood, [email protected] 2MT/Hrfilter chamber,[email protected] 3.5MT/Hrblower and stackHoppers, batching machine Capture hood, bag& mixer at SF1filter chamber,blower and stackPolygonal screen, sandCapture hood, bagcooling unit at SF1filter chamber,blower and stackConveyors at SF1Capture hood, bagfilter chamber,blower and stackVibratory feeder andCapture hood,cooling drum at SF1water chamber,blower and stackConveyors, sand coolingCapture hood, bagequipment, elevator at SF2 filter chamber,blower and stackShot blasting machine-1Capture hood, bagfilter chamber,blower and stackShot blasting machine-2Capture hood, bagfilter chamber,blower and stackWheelabrator at SF2Capture hood, bagfilter chamber,blower and stackSample furnace at toolCapture hood,roomblower and stack1500 KVA generator-1Stack1500 KVA generator-2Stack1500 KVA generator-3Stack860 KVA GeneratorStack625 KVA generator-1Stack625 KVA generator-2Stack160 KVA generatorStack75 KVA generatorStackFurnace at PMFCapture hood,blower and stackMagnesium treatment area Capture hood, twinat SF2cyclone, blowerand stackSynchronized beltCapture hood,conveyor-1blower and stackSynchronized beltCapture hood,conveyor-2blower and stackSand plant - sand foundry-3 Capture hood,cassette type filterchamber, blowerand stackElectrical inductionCapture hood, twinfurnaces 3 nos @ SF3cyclone, cassatte5.0MT/Hrtype filter blowerand stackShot blasting machineCapture hood,cyclone, cassattetype filter blowerand 5
47Cupola48Annealing furnace -1cooling compartmentAnnealing furnace -2cooling compartmentNormalizing furnace-1Normalizing furnace-2Synchronized belt conveyorat SF2Synchronized belt conveyorat SF2Core shooter49505152535455Sand cooler at sandfoundry-256Sand plant sand foundry-257Synchronized belt conveyorat SF3585960Oil fired heaters for SF-IIIOil fired heaters for SF-IIDiecast machine at PMF61PMF sorting conveyor dustcollector62Online shot blasting at SF263Dust collect or attached togrinder at SF364Dust collect or attached togrinder at SF365Dust collect or attached togrinder at SF366Shot blasting machine atSand foundry 367Electrical induction furnace- 2nos (5Mt/Hr)68Online shot blast machineImpinger, venturiscrubber,condensatecollector, blowerand stackCapture hood andstackCapture hood andstackStackStackCapture hood,blower and stackCapture hood,blower and stackCapture hood,blower and stackCapture hood, bagfilter chamber,blower and stackCapture hood,duct, blower andstackCapture hood,cyclone, blowerand stackStackStackCapture hood,blower and stackCapture hood,duct, bag filterchamber, ID fanand stackCapture hood,duct, cassette typefilter chamber, IDfan and stackCapture hood,duct, bag filterchamber, ID fanand stackCapture hood,duct, bag filterchamber, ID fanand stackCapture hood,duct, bag filterchamber, ID fanand stackCapture hood,duct, bag filterchamber, ID fanand stackCapture hood,damper, ducting,explosion vent, twincyclone, bag filter,ID fan and stackCapture hood,ducting, bag filter,ID fan and stack53012129988912.31510151591014777152015
693Disa cool drumCapture hood,ducting, bag filter,ID fan and cousticenclosureIISl.No.1.Fugitive/Noise emission :Fugitive or Noise EmissionsourcesConveyor and Disa cooldrum SF1Type of emission2.Conveyor and disa cooldrum SF2Fugitive3.Conveyor and Disa cooldrum SF3Fugitive4.Generator 1500 KVA- 3nosNoise5.Generator 625 KVA- 2nosNoiseFugitiveAdditional Conditions:1.The unit shall install APC measures such as Capture hood, Twin Cyclone withBag filter for Electric Furnaces, Capture hood with Bag filter for Online shotblasting machine and Disa cool drum as proposed for the expansion activity.2.The unit shall develop and maintain green belt consistently of 25 % (400 trees/Hec)of total areacomprising of tall trees (min. 2m height) and various species according to local soil conditions inconsultation with local DFO / Horticulture Department / Authorised Consultant and furnish theprogress report to the Board periodically.For Member Secretary,Tamil Nadu Pollution Control Board,Chennai6
GENERAL CONDITIONS1.2.3.4.5.6.7.8.9.This consent to establish cannot be construed as consent to operate and the unit shall not commencethe operation without obtaining the Consent to operate.The applicant shall make a request for grant of consent to operate at least thirty days, before thecommissioning of trial production.Any Change in the details furnished in the conditions has to be brought to the notice of the Board andgot approved by the Board, before obtaining consent to operate under the said Act.The unit has to comply with the provisions of Public Liability Insurance Act, 1991 to provideimmediate relief in the event of any hazard to human beings, other living creatures/plants andproperties while handling and storage of hazardous substances (wherever applicable).Consent to operate will not be issued unless the unit complies with the conditions of consent toestablish.The unit shall provide adequate water sprinklers for the control of dust emission during the loadingand unloading of construction material so as to minimize the dust emission.The unit shall provide water sprinklers along the temporary roads inside the premises to avoid fugitivedust emission during the vehicle movements.The unit shall develop green belt of adequate width around the premises.In case there is any change in the management, the unit shall inform the change with relevantdocuments immediately.For Member Secretary,Tamil Nadu Pollution Control Board,Chennai** This consent order is computer generated by OCMMS of TNPCB and no signature is needed**7
61 PMF sorting conveyor dust collector Capture hood, duct, bag filter chamber, ID fan and stack 10 62 Online shot blasting at SF2 Capture hood, duct, cassette type filter chamber, ID fan and stack 14 63 Dust collect or attached to grinder at SF3 Capture hood, duct, bag filter chamber, ID fan and stack 7 64
