Transcription

Aero 40Operator ManualSafetyGeneral Safety Precautions6Electrostatic Discharge7Carbon Dioxide8Machine Safety9Your MachineFront View12Rear View13Control Panel14Blast ApplicatorRemoving Unused Ice1516OperationStart Up18Shut 7 Customer Service24AppendixSpecificationsSymbol Glossary2627Blast Air Quality29Warranty31

Aero 40

Model No. 40This manual illustrates the safety, operation, andmaintenance features of the Cold Jet Aero 40.The build and revision level is located on themachine’s data plate.The design contained in this manual was originatedby and is the exclusive property of Cold Jet, LLC. It isnot to be used in any way detrimental to the interestsof Cold Jet, LLC.No part of this design or manual may be reproduced,transmitted, stored in a retrieval system, or translatedinto any other language or computer language,in whole or in part, in any form or by any means,whether electronic, mechanical, magnetic, optical,manual or other, without the express written consentof Cold Jet, LLC.Special NotesAll information contained within this manual,or information derived from exposure to thetechnology or equipment supplied by Cold Jet,LLC remains “CONFIDENTIAL” between Cold Jet,LLC and the purchaser or authorized user. Anyunauthorized transfer of information to any personor company not in the direct employ of Cold Jet,LLC, or not in the direct employ of the purchaser orthe authorized user, is strictly prohibited.Copyright 2008 Cold Jet, LLC All Rights ReservedPrinted in U.S.A.

Aero 40

SafetyGeneral Safety Precautions6Electrostatic Discharge7Carbon Dioxide8Machine Safety9

General Safety Precautions NEVER use a wire tie to hold the applicatortrigger in the ON position. (Doing so violates safetyregulations, can damage applicator, and voids warranty coverage ofapplicator.) ALWAYS turn source air OFF and remove theapplicator control line before removing the blasthose. ALWAYS follow the guidelines of the governingcodes of your local/national body. NEVER DISCONNECT the air supply hosewithout first shutting off the source air andbleeding down the system. ALWAYS WEAR safety glasses, gloves,32 NRR ear plugs & ear muffs. NEVER OPERATE the unit without firstreading the Operator Manual. NEVER exceed recommended hose or blastingunit pressure levels. DO NOT ever kink the blast hose. ALWAYS ENSURE that hoses are securelytightened. ALWAYS electrostatic ground the materialbeing cleaned. CHECK hoses and tubes for nicks and gouges. NEVER OPERATE a damaged blasting system. NEVER mask the ventilation holes.6

Electrostatic DischargeCAUTION:Static discharge mayignite flammables.Electrostatic discharge can be hazardous to theoperator and the equipment. The electrostaticcharge of CO2 varies with the amount of ice andhumidity present. Follow these instructions toassure safe operation while blasting.A) PLUG INTO A GROUNDED POWER OUTLETThis is critical forelectrostatic dissipation. If the ground is not connected a charge maybuild up on the unit or the applicator.B) KNOW YOUR ENVIRONMENTElectrostatic buildup changes as humidity levels change and will varyby location. Electrostatic discharge is higher at low humidity levelsand occurs most often during winter.C) ATTACH STATIC BOND CABLETo minimize static between the part being cleaned and theapplicator, attach the static bond cable between the blast hoseconnection and the part.D) ATTACH STATIC GROUND CABLE (OPTIONAL)If a part being cleaned is on a non-grounded surface it will build upan electrostatic charge, which could injure the operator or damagethe equipment. Wrap or clip one end of the static ground cable tothe part to dissipate the charge and the other end to a groundedsurface. Metal framing, that holds the part in place, can be usedbut the part and frame must be electrically connected. Use aconductivity tester for confirmation.7

Carbon Dioxide Safety PrecautionsCarbon Dioxide(CO2) is a naturallyoccurring non-toxicgas, however caution should beexercised. This unit utilizes solid state Carbon Dioxide(Dry Ice) as a blast media. Dry Ice is very cold ( -110 F / -79 C ) andmay freeze skin instantly. CO2 is heavier than air, which means it willsettle to the ground. Always ventilate when blasting. CO2 is nontoxic, non-corrosive, nonconductive and is approved by the FDA andUSDA. While exposure to CO2 gas is notharmful in low concentrations, CAUTIONshould be exercised when using any materialthat can DISPLACE OXYGEN. Please refer to Carbon Dioxide (CO2) MSDSsheet for all safety precautions. (available from dryice supplier.)BURN HAZARDDo not allow skin to directly contact dryice. Always use protective clothing (ThermalGloves) and eye protection when handling CO2solids or when using the blasting unit.ASPHYXIATION HAZARDIncreased levels of CO2 when blasting in aconfined space can displace breathable oxygencreating a risk of serious injury or death,therefore use of a carbon dioxide monitoringdevice is required when using in a confinedspace.8

Machine SafetyA) ERGONOMICSCO2 blasting involves direct dischargeof an air powered blasting nozzle. Theoperator experiences a reactive thrust whichincreases with blast pressure and air flow.Operator fatigue may become a concerndepending on issues such as blastingangle, work area, temperature, operatorstrength and level of physical conditioning.Do not exceed allowable limits of blastpressure, duty cycle and total blast time asdetermined by on site health and safetypersonnel knowledgeable about sitespecific conditions and available workerpopulation.B) LOCK OUT/TAG OUT WARNINGDo not attempt any maintenance procedureunless all input electrical and air sources arelocked out and tagged out according toapplicable regulations.9

Aero 40

Your MachineFront View12Rear View13Control Panel14Blast Applicator15

Front ViewAC12BBleed ValveAFill LidTurn to the right toclose the bleed valveBAir Supply ConnectionCBleed Valve

Rear ViewDEGCFDHose Hanger (Left/Right optional)EBlast Hose ConnectionFAC Power Cord on Cord Hanger (optional)GStatic Ground Cable (optional)13

Control PanelMCJCILKPower IndicatorIndicator will turn greenwhen machine is ready (ON)14NCIPower SwitchJPower IndicatorKDisable BlastLFeed Rate ControlMAir Pressure GaugeNHour Meter

Blast ApplicatorCPOCPSSCTURQCApplicatorTrigger SwitchQONozzle Retention CollarPLED Light (optional)SBlast Hose ConnectorRTriggerAir / Ice ControlQApplicator Trigger Switch(I Air Only / II Air andIce) Use in Air Only modeto purge the systembefore blasting.TAir / Ice ControlUElectric Cable Connection(I ON / O OFF)The applicator will blastwhen trigger switch is inthe (I) position.15

Aero 40

OperationStart Up18Shut Down19

Start Up1Make sure the Power Switch is off and the bleed valve isclosed.2Attach the blast hose and control cable to the machine.3Attach the applicator to the blast hose and control cable.4Attach a nozzle to the applicator.5Attach the air supply hose to the machine.6Connect one end of the static bonding cable to the item beingblasted and other end to the connector on the blast hose or toan electrically conductive supporting structure (or the optionalstatic ground cable from the machine to the target surface).78910(Check the data plate for the operating pressure range.)Turn air supply on and allow the air hose to pressurize.Plug the power cord into an electrical outlet. If anextension cord is necessary, it must comply with the powerrequirements of this unit and all governing electrical codes(Check the data plate for the operating voltage range).Turn on the machine.Turn the bleed valve ON (I) to purge water out of the filter,then turn it OFF (O) to close it. The unit is now ready toblast. (If water content of compressed air is relatively high, adjust bleedvalve so a very small amount of air/water may continuously drain.)18

Shut Down1Run machine until all remaining ice in the hopper has beenused.*2Stop blasting and press the Disable Blast button down.3Press the OFF switch to shut off power to the machine.4Turn OFF the compressed air supply.5Open the bleed valve to relieve all remaining pressure.6If open, close the fill lid.7When the air hose is fully depressurized disconnect themachine.* When shutting the machine down for more than 15 min.Always make sure the hopper is empty and blast with air onlyfor 1 min. Failure to do so may result in feeder and/or nozzlefreeze-up.19

Aero 40

MaintenanceTroubleshooting22Maintenance23

TroubleshootingPROBLEMMachine will NOTstart(GREEN light is not on)Machine will NOTblastCHECK THISSOLUTIONIs the unit plugged in?If NO.Plug Unit in.Is the power switch in the Iposition?If NO.Push powerswitch to I.It still will not start?Call Cold Jet forsupport.Is the machine active light (theGREEN light) on?If NO.Reset the disable blastbutton.If the above does notwork then call Cold Jetfor support.Is the applicator safety switchpushed back? (Safety ON) (O).If YES.Flip the switchforward (Safety OFF)( I ).Is the air supply connected andthe air supply on?Is the air supply gauge showingpressure?Is the optional pressure regulatoropen and displaying pressure?If YES.The nozzle maybe clogged, blast withair only to unclog thenozzle.Is the applicator cable connectedto the machine and theapplicator?Machine blasts AIRbut NOT pellets22Is the feed rate adjusted?Turn up the feed rateIs the Hopper clogged?If YES.call Cold Jet forsupport.Is applicator Air/Ice control in the( II ) position?If YES.call Cold Jet forsupport.Is a foreign object lodged in thefeeder assembly?If Yes.call Cold Jet forsupport.

MaintenanceBIANNUAL MONTHLY Check the air filter by unscrewing thebase a 1/4 turn clockwise.WEEKLYDAILYCheck pneumatic air linesCheck static ground cable & reelCheck the accessoriesCheck all valvesSafety test the unitCheck thumperInspect hoses for damageCheck the pressure gauge Look through the hopper to check therotor for nicks or gouges. Make sure the nozzle airflow exit end isnot deformed or burred. Drain water out of the air filter beforeusing the machine. While in operation check the pressuregauge for damage. Check the air and blast hoses fordamage (ie: cuts or scuff marks).23

Aero 40

AppendixSpecifications26Symbol Glossary27Blast Air QualityWarranty3031Customer Service33Training Video34

SpecificationsWeight (empty)260 lbs (118 kg)Dry Ice Capacity40 lbs (18.2 kg)Feed Rate0 - 4 lbs/min(0 - 1.8 kg/min)Power RequirementsFeeder DriveBlast Pressure RangeSupply PressureRangeDimensions100 140 volts AC 1 O (50/60 Hz) 4.2 ampsor200 - 240 volts AC 1 O (50/60 Hz) 2.1 amps1/2 HP, AC Motor 1,750 RPM20 - 140 PSI (1.4 - 9.7 bar)65 to 140 PSI (4.5 to 9.7 bar)36” x 17” x 40”(91 cm x 43 cm x 101 cm)Required compressed airflow volume depends on the nozzle being used. MostCold Jet nozzles need 50 to 180 cfm (1.4 to 5.1 m3/min) at 80 psi (5.5 bar) blastpressure.26

Symbol GlossaryGeneral DangerVariable feedElectric Shock orElectrocutionEnable BlastingExtreme ColdDisable BlastingHand Crush from SideWear Ear ProtectionHand Cut fromImpeller BladeWear Eye ProtectionFlying DebrisRead OperatorManualSkin Puncture fromPressurized Air JetWear Safety GlovesLoud NoiseGeneral MandatoryActionExplosive Release ofPressureMaintain SafePressureAir BleedDo Not Operate withGuard removedCO2 OnlyNo Foreign Objects27

Symbol Glossary (cont.)Refer to ManualLock Out/ Tag Out BeforeServicingDisconnect Power BeforeServicingHour MeterCrush HazardProtective Earth/GroundEarth/GroundIIOII28Applicator Trigger Enabled(on bottom of applicator)Air OnlyApplicator Trigger DisabledAir and Ice

Blast Air QualityUsing Plant Air (Central Compressed Air System)Manufacturing plants, with central compressed air systems, should havean After Cooler and a 2-stage coalescing filter assembly downstream ofthe receiver tank. Hot metal pipes are an indication this is needed.To verify that the plant air system is adequate for the Aero 40 the aircompressor needs to produce an air volume 10% greater than the blastmachine’s maximum air volume.in addition to the air volume consumedby normal plant operation.To determine adequate air volume, watch the pressure gauge whileblasting. If the gauge drops slowly the compressor is insufficient. If the gauge drops quickly there is a restriction or the pipe is toosmall. If the gauge stays steady then the compressor and piping areadequate.To maintain adequate pressure to the Aero 40: From the air compressor to 50 ft (15 m) use a flexible 1 in (2.5 cm) airhose (preferably the hose supplied with the machine). From the air compressor to beyond 50 ft (15 m) make sure the pipeis 1 in (2.5 cm) in diameter before attaching the air hose.If an air drop isn’t used much, water and rust will collect in theline. Before plugging into the air supply, purge the line, to preventcontamination of the Aero 40.Using Portable Air (minimum of 185 cfm - 5.6 m3/min)Portable diesel air compressors are frequently not optimized for dry iceblasting units and are therefore not configured to cool or remove airmoisture.The Cold Jet After Cooler is required to reduce the discharge29

air temperature 180 F (82 C) to within 15 F (-9 C) of ambient airtemperature. Visit www.coldjet.com to learn more about purchasing aCold Jet After Cooler.Without the After Cooler, the following will occur:1. Incoming air moisture may rapidly cool andfreeze at the Aero 40 feeder.2. Water ice may accumulate in the feeder,distorting the air flow and seal.3. Water ice buildup may continue inside theblast hose, to the nozzle.4. Water ice may break off inside the hose andlodge in the nozzle, causing a jam.5. Water ice, may exit the nozzle, and damagethe target surface.If blasting continuously, an air dryer will further reduce the air moisture(dew point). Desiccant dryers produce a dew point of -40 F (-40 C),resulting in a dew point low enough for continuous blasting.To verify the compressor is of adequate size for the Aero 40, the aircompressor needs to produce an air volume 10% greater than the blastsystem’s maximum required air volume.To determine adequate air volume, blast while watching the pressuregauge. If the gauge drops slowly the compressor is insufficient. If the gauge drops quickly there is a restriction or the pipe is too small. If the gauge stays steady then the compressor is adequate.To maintain adequate pressure, the hose size from the compressor tothe blast system needs to be a minimum of 1 in (2.5 cm) in diameter.30

Warranty InformationCold Jet (“CJ”) warrants its products (“Equipment”) provided under thisAgreement to be free from defects in materials and workmanship for a periodof 12 months, under normal use, maintenance and service as stipulated in theOperator’s Manual. CJ warrants that the equipment will be in good working order on the Date of Shipment and will conform to CJ’s official publishedspecifications.The warranty period is 12 months for CJ manufactured Equipment. OriginalEquipment Manufacturers’ warranties provided by CJ on equipment purchasedunder this Agreement not manufactured by CJ will be passed through tothe Buyer. The warranty period commences on the Date of Shipment of theEquipment.CJ’s liability is limited to repairing or replacing, at its option, any covered partof its Equipment, which CJ has determined to be defective. Said repair orreplacement will be made by CJ or its authorized representative free of chargeto the Buyer, except for any freight or travel expenses, during the warrantyperiod. Any replaced part will become the property of CJ. If, after repeatedefforts, CJ is unable to restore its Equipment to good working order, or toreplace the defective parts as warranted, CJ may, at its discretion, replace theEquipment in its entirety. Any claim must be made to CJ, in writing, within 30days of discovering the defect and any claim not made within that period shallbe deemed waived or released, and thus denied.Warranty service provided under this Agreement does not assumeuninterrupted operation of the Equipment. The suitability of the equipmentfor the purpose intended is not included in the warranty.31

This warranty shall not apply and CJ shall be neither responsible nor liable for:a) Consequential, collateral or special losses or damages;b) Equipment conditions caused by abnormal conditions of use, accident,neglect or misuse of equipment, improper storage or damages resultingduring shipment as determined by CJ;c) The replacement of normal wear items, including but not limited to air, blastand whip end hoses;d) Deviation from the Equipment’s prescribed maintenance programs,replacement parts, operating instructions, specifications or other terms ofsale;e) Labor charges, loss or damage resulting from improper operation,maintenance or repairs made by person(s) other than CJ or CJ-authorizedservice representatives;f) Improper application of the product. In no event shall CJ be liable for claimsin excess of the purchase price, whether there is a breach of contract orwarranty claim of negligence or negligent manufacture.THIS WARRANTY IS THE SOLE WARRANTY OF CJ AND ANY OTHERWARRANTIES, EXPRESS, IMPLIED IN LAW OR IMPLIED BY FACT, INCLUDINGANY WARRANTIES OF MERCHANTABILITY AND FITNESS FOR PARTICULARUSE, ARE HEREBY SPECIFICALLY EXCLUDED.32

Customer ServiceCold Jet employs an experienced customer support teamto assist you with troubleshooting, maintenance, parts andaccessories for your Aero 40.24/7 Customer Support HOTLINE:United States/Canada: 1.800.777.9101Europe: 32 (0) 13 53 94 47Office Hours: GMT 1.00All other locations: 1.513.576.8981Email:United States/Canada: [email protected]: [email protected] other locations: [email protected] Contact InformationUSA: 1.513.831.3211 1.800.337.9423EU Headquarters: 32 (0) 13.53.95.47Latin America: 52 81 14781267Germany: 49 (0) 6551 9606.0Canada: 1.513.716.650133

Training Video34

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Global HeadquartersLoveland, OH USA 1 513.831.3211 US 1 800.337.9423 InternationalEuropean HeadquartersZolder, Belgium 32 (0)13 53 95 47GermanyWeinsheim, Germany 49 (0)6551 96060CanadaOntario, Canada 1 800.337.9423 x501Latin AmericaMonterrey, NL Mexico 52 (81)1478.1267www.coldjet.com

conductivity tester for confirmation. Electrostatic Discharge Electrostatic discharge can be hazardous to the operator and the equipment. The electrostatic charge of CO 2 varies with the amount of ice and humidity present. Follow these instructions to assure safe operation while b