
Transcription
VIKING HEAVY DUTY PUMPSSERIES 4195STANDARD CONSTRUCTIONSection144Page144.1IssueBFEATURES① PressureRange250 PSI (17 BAR) for 100 SSU (20 cSt) and above150 PSI (10 BAR) for 38 to 100 SSU (3 cSt to 20 cSt)100 PSI (7 BAR) for below 38 SSU (3 cSt)① TemperatureRange- 40 F. to 350 F. (- 40 C. to 176 C.)① ViscosityRange28 SSU to 15,000 SSU(0.1 cP to 3,300 cSt)SERIES 4195 PumpsCutaway View35-50-75 GPM Sizes(8-11-17 m³/hr)SERIES 4195 PumpsCutaway View10-20-30 GPM Sizes(2-4.5-7 m³/hr)BALL BEARINGS(Standard Equipment)Pumps are equipped with inner casing ball bearing installed outside ofmechanical seal and a radial thrustball bearing permitting heavy-dutyservice up to 250 PSI (17 BAR).Bearings are “Sealed for Life”.PRESSURE LUBRICATION(Standard Equipment)(“AS”, “AK”, “AL” Sizes)A patented pressure lubricationsystem automatically lubricates theidler bushing. This system providesa constant film of liquid between theidler bushing and idler pin at a pressure equal to the pump dischargepressure regardless of pump rotation.DUCTILE IRON PARTS(Standard Equipment)(“AS”, “AK”, “AL” Sizes)Internal pumping gears (rotor andidler) are constructed of ductile ironfor added strength in handling alltypes of liquids up to 15,000 SSU(3,300 cSt). “HL” size rotor alsofurnished in ductile iron.O-RING GASKETS(Standard Equipment)O-Ring gaskets are used betweencasing and head plate and betweencasing and relief valve or valveplates. Flat valve gaskets furnishedon “GG”, “HJ” and “HL” size pumps.These gaskets provide a positiveseal eliminating a chance forleakage at these points.GPM 10-20-30-35-50-75(m³/hr 2-4.5-7-8-11-17)② (Nominal Rating)Viking’s high-speed, heavy-duty Series 4195 pumpsare available in capacities of 10, 20, 30, 35, 50 and 75GPM. The three smaller size pumps can be furnisheddirectly connected to either 1800 or 1200 RPM motors.The three larger sizes directly connected to 1200 RPMmotors. (See Series 4195D units shown on page 144.3.)All six sizes of Viking Series 4195 pumps are furnishedwith single mechanical seals. This seal is a simple selfadjusting, non-leak method of shaft sealing locatedahead of the casing ball bearing. The Series 4195pumps are built for continuous or intermittent duty forsuch applications as filtering, circulating, transferring,or booster service in general industrial, petroleum andmarine uses. NOTE: “UL” listed pumps for handlingflammable liquids require special construction. Externalsare high strength cast iron. (Ductile Iron Casing on“AS”, “AK” and “AL” sizes). See Catalog Section 440for details and pricing information. Model numbers forthese pumps must be designated by a suffix -F, eg.GG4195-F or when used with a “D” drive, GG4195DF. “UL” listed models must be equipped with either aninternal or return-to-tank safety relief valve. Maximumdischarge pressure for “UL” listed models is 125 PSIG.① Values shown represent minimums or maximums. Some special construction orconsideration may be required before a cataloged pump can be applied to anapplication involving maximum pressure or minimum or maximum temperatureand/or viscosity. Certain models have restrictions in pressures and/or viscosities.See specifications, page 144.2, and performance curves.② Nominal capacities based on handling thin liquids at 1800 RPM on three smallsizes, 1200 RPM on three large sizes.Metric conversions are based on US measurements and rounded to the nearestwhole number.VIKING PUMP A Unit of IDEX Corporation Cedar Falls, IA 2005
Section144Page144.2IssueBVIKING HEAVY DUTY PUMPSSERIES 4195STANDARD CONSTRUCTIONUNMOUNTED PUMPSMECHANICAL SEAL① Buna-N bellows.② Buna-N O-ring.③ Carbon rotatingface (washer).④ Ni-Resiststationary seat.⑤ Steel metal parts.⑥ Stainless steelspring.SERIES 4195 Pumps“GG”, “HJ” and “HL” SizesIn addition to the famous features listed on the previouspage, Series 4195 heavy-duty pumps are furnished withan integral relief valve as shown in the pump photosabove. Return-to-tank valves are also available on allmodels on request. Note: On the “GG”, “HJ” and “HL”sizes, the valve mounts on the pump head. The “AS”,“AK” and “AL” size value mounts on top of the pumpcasing. All sizes equipped with Buna-N mechanical sealwith carbon rotating and Ni-Resist stationary faces.SERIES 4195 Pumps“AS”, “AK” and “AL” SizesDimensions for Unmounted Pumps—See Page 144.6.Performance Data for Unmounted Pumps—See Pages 144.13through 144.26.CONSTRUCTION — SERIES ① 4195 (“GG” THROUGH “AL” erRotor ShaftandIdler PinIdlerBushingInternalSafety ReliefValveGG4195HJ4195IronIron② Iron③ IronSteelCarbon GraphiteIronHL4195IronIronDuctile IronIronSteelCarbon GraphiteIronAS4195AK4195AL4195IronIronDuctile IronDuctile IronSteelCarbon GraphiteIronSPECIFICATION — UNMOUNTED �� NominalPumpRatingGPM (m³/hr)RPMMotor HorsepowerRequired At RatedSpeed Pumping 100SSU Liquid50 PSI(3.5 BAR)100 PSI(7 BAR)MaximumHydrostaticPressurePSIG (BAR)⑦ MaximumPumpDischargePressure① MaximumTemperature⑤ Steel FittedConstructionRecommendedAbove This ViscosityApproximateShipping WeightWith Valve(Less Power)Pounds (KG)PSIG (BAR)DegreesSSU (cSt)100 (7)—below 38 SSU150 (10)—38 to 100 SSU250 (17)—above 100 SSU100 (7)—below 38 SSU150 (10)—38 to 100 SSU250 (17)—above 100 SSU225 F(107 C)7500 (1619)20(9)225 F(107 C)7500 �2013(4.5)(3)180012001½121½400 (28)HL41951½3020(7)(4.5)1800120021½32400 (28)100 (7)—below 38 SSU150 (10)—38 to 100 SSU250 (17)—above 100 SSU225 F(107 C)⑥44(20)AS41952½35(8)120023400 (28)100 (7)—below 38 SSU150 (10)—38 to 100 SSU250 (17)—above 100 SSU225 F(107 C)⑥85(38)AK41952½50(11)120035400 (28)100 (7)—below 38 SSU150 (10)—38 to 100 SSU250 (17)—above 100 SSU225 F(107 C)⑥85(38)AL4195375(17)120057½400 (28)100 (7)—below 38 SSU150 (10)—38 to 100 SSU250 (17)—above 100 SSU225 F(107 C)⑥86(39)1400 (28)① Standard Buna-N seal from -20 F. to 225 F. With special construction,temperatures from -40 F. to 350 F. can be handled with this series.② When steel fitted construction is required, “GG” will have steel rotor, “HJ” will haveductile iron rotor.③ “GG” size has steel idler.Metric conversions are based on US measurements and roundedto the nearest whole number.④ Nominal capacities based on handling thin liquids at 1800 RPM on three smallsizes, 1200 RPM on three large sizes.⑤ For viscosities above 15,000 SSU (3,300 cSt), provide details for recommendations.⑥ These models have ductile iron rotors; steel fitted rotors not necessary.⑦ If suction pressure exceeds 100 PSIG (7 BAR), consult factory.VIKING PUMP A Unit of IDEX Corporation Cedar Falls, IA 2005
VIKING HEAVY DUTY PUMPSSERIES 4195STANDARD CONSTRUCTIONSection144Page144.3IssueBDIRECT DRIVE UNITS (“D” DRIVE)SERIES 4195 Pumpswith “D” Drive“AS”, “AK” and “AL” SizesSERIES 4195 Pumpswith “D” Drive“GG”, “HJ” and “HL” SizesSeries 4195 pumps in the “GG”, “HJ” and “HL” size (nominalrating 10, 20, 30 GPM) are designed for high-speed, heavyduty service. The pump is connected by a flexible couplingwith guard directly to a 1200 or 1800 RPM motor. Both pumpand motor mount on a sturdy formed steel base. This makesa very compact, rugged unit for heavy-duty service, handlingmany types of fluids up to 15,000 SSU.The three large size Series 4195D direct connected unitsall feature the 4195 high-speed pump connected by a flexible coupling with guard to 1200 RPM motor. Both pump andmotor are mounted on a heavy-duty formed steel base. Thethree larger sizes are equipped with ductile iron pump gears(rotor and idler). O-Ring head and valve gaskets, mechanicalseals and automatic pressure lubrication systems are alsostandard construction. These pumps are also available withsteel externals, see Section 154.Dimensions for “D” Drive—See Page 144.7.Performance Data for “D” Drive—See Pages 144.13 through 144.26.SPECIFICATIONS — “D” DRIVE UNITSModelNumbersPortSize(NPT)Direct DriveInchesMotor HorsepowerRequired At RatedSpeed Pumping 100SSU Liquid① NominalPumpRatingGPM (m³/hr)RPM50 PSI(3.5 BAR)100 PSI(7 ePSIG (BAR)⑤ MaximumPumpDischargePressure② MaximumTemperature③ Steel FittedConstructionRecommendedAbove This ViscosityApproximateShipping WeightWith Valve(Less Power)Pounds (KG)PSIG (BAR)DegreesSSU (cSt)100 (7)—below 38 SSU150 (10)—38 to 100 SSU250 (17)—above 100 SSU100 (7)—below 38 SSU150 (10)—38 to 100 SSU250 (17)—above 100 SSU225 F(107 C)7500 (1619)46(21)225 F(107 C)7500 80012001½121½400 (28)HL4195D1½3020(7)(4.5)1800120021½32400 (28)100 (7)—below 38 SSU150 (10)—38 to 100 SSU250 (17)—above 100 SSU225 F(107 C)④69AS4195D2½35(8)120023400 (28)100 (7)—below 38 SSU150 (10)—38 to 100 SSU250 (17)—above 100 SSU225 F(107 C)④215 (97)AK4195D2½50(11)120035400 (28)225 F(107 C)④215 (97)AL4195D375(17)120057½400 (28)100 (7)—below 38 SSU150 (10)—38 to 100 SSU250 (17)—above 100 SSU100 (7)—below 38 SSU150 (10)—38 to 100 SSU250 (17)—above 100 SSU225 F(107 C)④220 (100)400 (28)① Nominal capacities based on handling thin liquids at 1800 RPM on three smallsizes, 1200 RPM on three large sizes.② With special construction, temperatures to 350 F. can be handled with this series.③ For viscosities above 15,000 SSU (3,300 cSt), provide details for recommendations.④ These models have ductile iron rotors; steel fitted rotors not necessary.⑤ If suction pressure exceeds 100 PSIG (7 BAR), consult factory.Metric conversions are based on US measurements and roundedto the nearest whole number.VIKING PUMP A Unit of IDEX Corporation Cedar Falls, IA 2005
Section144Page144.4IssueBVIKING HEAVY DUTY PUMPSSERIES 495STANDARD CONSTRUCTIONFLANGE BRACKET UNMOUNTED PUMPS① Pressure Range250 PSI (17 BAR) for 100 SSU (20 cSt) and above150 PSI (10 BAR) for 38 to 100 SSU (3 cSt to 20 cSt)100 PSI (7 BAR) for below 38 SSU (3 cSt)① Temperature Range- 40 F. to 350 F. (- 40 C. to 176 C.)① Viscosity Range28 SSU to 15,000 SSU(0.1 cP to 3,300 cSt)GPM 10-20-30-35-50-75(m³/hr 2-4.5-7-8-11-17)④ (Nominal Rating)All six sizes are furnished with single mechanicalseals, including Buna-N elastomer gaskets.Standard construction features internal type safety relief valve on pump head or casing (depending on pumpsize), O-Ring head and valve gaskets, and automaticpressure lubrication system on the three larger sizepumps.The 495 series offers an optional flange port for sizesHJ-AL. Contact the factory for details.SERIES 495 Pumps“GG”, “HJ” and “HL” SizesSERIES 495 Pumps“AS”, “AK” and “AL” SizesSeries 495 pumps are similar to the Series 4195 onpreceding pages with the exception of a flange bracketmount casing.Dimensions for Unmounted Pumps—See Page 144.8.Performance Data for Unmounted Pumps—See Pages 144.13through 144.26.CONSTRUCTION — SERIES ⑤ 495 (“GG” THROUGH “AL” its Only)RotorIdlerRotor ShaftandIdler K495AL495IronIronIdlerBushingInternalSafety ReliefValveIron⑥ Iron⑦ IronSteelCarbon GraphiteIronIronDuctile IronIronSteelCarbon GraphiteIronIronDuctile IronDuctile IronSteelCarbon GraphiteIronSPECIFICATION — UNMOUNTED PUMPSModelNumbersPortSize(NPT)Unmounted PumpInches④ NominalPumpRatingMotor HorsepowerRequired At RatedSpeed Pumping 100SSU LiquidGPM (m³/hr)RPM50 PSI(3.5 BAR)100 PSI(7 ePSIG (BAR)⑨ MaximumPumpDischargePressure② MaximumTemperature③ Steel FittedConstructionRecommendedAbove This ViscosityApproximateShipping WeightWith Valve(Less Power)Pounds (KG)PSIG (BAR)DegreesSSU (cSt)100 (7)—below 38 SSU150 (10)—38 to 100 SSU250 (17)—above 100 SSU100 (7)—below 38 SSU150 (10)—38 to 100 SSU250 (17)—above 100 SSU225 F(107 C)7500 (1619)18(8)225 F(107 C)7500 ½121½400 (28)HL4951½3020(7)(4.5)1800120021½32400 (28)100 (7)—below 38 SSU150 (10)—38 to 100 SSU250 (17)—above 100 SSU225 F(107 C)⑧40(18)AS4952½35(8)120023400 (28)100 (7)—below 38 SSU150 (10)—38 to 100 SSU250 (17)—above 100 SSU225 F(107 C)⑧80(36)AK4952½50(11)120035400 (28)225 F(107 C)⑧80(36)AL495375(17)120057½400 (28)100 (7)—below 38 SSU150 (10)—38 to 100 SSU250 (17)—above 100 SSU100 (7)—below 38 SSU150 (10)—38 to 100 SSU250 (17)—above 100 SSU225 F(107 C)⑧81(37)400 (28)① Consult factory for specific recommendations.② Standard Buna-N seal from -20 F. to 225 F. With special construction,temperatures from -40 F. to 350 F. can be handled with this series.③ For viscosities above 15,000 SSU (3,300 cSt), provide details for recommendations.④ Nominal capacities based on handling thin liquids at 1800 RPM on three smallsizes, 1200 RPM on three large sizes.⑤ Buna-N elastomer used in mechanical seal of Series 495 pumps.⑥ When steel fitted construction is required, “GG” will have steel rotor, “HJ” will haveductile iron rotor.⑦ “GG” size has steel idler.⑧ These models have ductile iron rotors; steel fitted rotors not necessary.⑨ If suction pressure exceeds 100 PSIG (7 BAR), consult factory.Metric conversions are based on US measurements and roundedto the nearest whole number.VIKING PUMP A Unit of IDEX Corporation Cedar Falls, IA 2005
VIKING HEAVY DUTY PUMPSSERIES 495STANDARD CONSTRUCTIONFLANGE BRACKET MOUNTED UNITS (“M” DRIVE)Section144Page144.5IssueBSERIES 495 Pumpswith “M” Drive“AS”, “AK” and “AL” SizesSERIES 495 Pumpswith “M” Drive“GG”, “HJ” and “HL” SizesFor a compact horizontal mounting, the “C” flangemounted 495M heavy-duty pump units in all six sizesinclude a combination motor “C” flange and squarepump flange bracket with coupling connecting motorand pump. The three smaller units connect to a footmounted motor, while the three larger units include afoot type bracket to mount a flange type motor.An optional foot-type bracket is available for theGG-HL sizes. Contact the factory for details.The three larger size pumps are equipped withductile iron pump gears (rotor and idler) andautomatic pressure lubrication system. All sizes haveO-Ring head and valve gaskets and mechanicalseals as standard construction. These pumps arealso available with steel externals, see Section 154.Dimensions for “M” Drive—See Page 144.9.Performance Data for “M” Drive—See Pages 144.13 through 144.26.SPECIFICATIONS — “M” DRIVE UNITSModelNumbersPortSize(NPT)Unmounted PumpInches① NominalPumpRatingGPM (m³/hr)RPMMotor HorsepowerRequired At RatedSpeed Pumping 100SSU LiquidMaximumHydrostaticPressure50 PSI100 PSI(3.5 BAR) (7 BAR)PSIG (BAR)(3)(2)18001200¾½¾1⑤ MaximumPumpDischargePressure② MaximumTemperature③ Steel FittedConstructionRecommendedAbove This ViscosityApproximateShipping WeightWith Valve(Less Power)Pounds (KG)PSIG (BAR)DegreesSSU (cSt)100 (7)—below 38 SSU150 (10)—38 to 100 SSU250 (17)—above 100 SSU100 (7)—below 38 SSU150 (10)—38 to 100 SSU250 (17)—above 100 SSU225 F(107 C)7500 (1619)28(13)225 F(107 C)7500 01½121½400 (28)HL495M1½3020(7)(4.5)1800120021½32400 (28)100 (7)—below 38 SSU150 (10)—38 to 100 SSU250 (17)—above 100 SSU225 F(107 C)④50(22)AS495M2½35(8)120023400 (28)100 (7)—below 38 SSU150 (10)—38 to 100 SSU250 (17)—above 100 SSU225 F(107 C)④90(41)AK495M2½50(11)120035400 (28)225 F(107 C)④90(41)AL495M375(17)120057½400 (28)100 (7)—below 38 SSU150 (10)—38 to 100 SSU250 (17)—above 100 SSU100 (7)—below 38 SSU150 (10)—38 to 100 SSU250 (17)—above 100 SSU225 F(107 C)④95(43)400 (28)① Nominal capacities based on handling thin liquids at 1800 RPM on three smallsizes, 1200 RPM on three large sizes.② With special construction, temperatures to 350 F. can be handled with this series.③ For viscosities above 15,000 SSU (3,300 cSt), provide details for recommendations.④ These models have ductile iron rotors; steel fitted rotors not necessary.⑤ If suction pressure exceeds 100 PSIG (7 BAR), consult factory.Metric conversions are based on US measurements and roundedto the nearest whole number.VIKING PUMP A Unit of IDEX Corporation Cedar Falls, IA 2005
Section144Page144.6IssueBVIKING HEAVY DUTY PUMPSSERIES 4195STANDARD CONSTRUCTIONDIMENSIONSThese dimensions are average and not for construction purposes. Certified prints on request.For specifications, see page 144.2.DIMENSIONS—SERIES 4195UNMOUNTED PUMPS“GG”—“HJ”—“HL” SIZESMODEL 610.00 1.622544110.00 1.6225441.750VFLAT.19 x .0919.05 4.76 x 2.38.750.19 x .0919.05 4.76 x 2.38WX2.66.3867103.28.7583193.28.758319For specifications, see page 144.2.DIMENSIONS—SERIES 4195UNMOUNTED PUMPS“AS”—“AK”—“AL” 3BD5.00 5.251271335.00 5.251271335.00 251.751.002.5073511711021057442564OPSTU.44 1.12 12.12 2.50 1.00011293086029308602930860.25 x .127.00.50 1.00178137.00.50 1.00.25 x .1225.40 6.35 x 3.18.44 1.12 12.12 2.50 1.00011W25.40 6.35 x 3.18.44 1.12 12.12 2.50 1.00011V.25 x .1225.40 6.35 x 3.18VIKING PUMP A Unit of IDEX Corporation Cedar Falls, IAXY25178137.00.50 1.0017813 20052525Z1.72401.72401.7240
VIKING HEAVY DUTY PUMPSSERIES 4195STANDARD se dimensions are average and not for construction purposes. Certified prints on request.For specifications, see page 144.3.DIMENSIONS—SERIES 4195(“D” “AK”—“AL” SIZESMODEL minmmHJ4195D① 56 frame motors (short base). (Available with “GG”HL4195Dwith “GG” size pump.)mm“HJ” through “AL” size pumps.)⑤ 213, 213T, 215, 215T frame motors. (Available withAS4195D⑥ 254U, 254T, 256U, 256T frame motors. (AvailableAK4195DNOTE: All “AS”, “AK”, “AL” pump sizes available with anyof the three motors shown in columns.1AL4195D½½2½inmm½1inor “HL” size pumps.)④ 182, 182T, 184, 184T frame motors. (Available withwith “AK” through “AL” size pumps.)mmmm③ 56, 143T and 145T frame motors. (Available with “HJ”⑦ Dimensions includes motor block, base height is 1½”.⑧ Dimension includes motor block, base height is 2 ¹⁵ ₁₆”.ininsize pump.)② 143T and 145T frame motors (long base). (Available“HJ” through “AL” size pumps.)12½in3mmVIKING PUMP A Unit of IDEX Corporation Cedar Falls, IA 2005M1
Section144Page144.8IssueBVIKING HEAVY DUTY PUMPSSERIES 495STANDARD CONSTRUCTIONDIMENSIONSThese dimensions are average and not for construction purposes. Certified prints on request.For specifications, see page 144.4.DIMENSIONS—SERIES 495UNMOUNTED PUMPS“GG”—“HJ”—“HL” SIZESMODEL 5.88.56.754.504.001.501.503.8753.8731.62.750.19 x .09.62958312114914191141023838984119.054.76 x .8731.62.750.19 x .09.62958312114914191141023838984119.054.76 x 2.3816.62FLAT16For specifications, see page 144.4.DIMENSIONS—SERIES 495UNMOUNTED PUMPS“AS”—“AK”—“AL” SIZESMODEL WX.25 x .127.001.12YZ2.00mmmmK1211591419644.25012.12 2.50 1.0004.2481083086425.40 6.35 x 3.18 178VIKING PUMP A Unit of IDEX Corporation Cedar Falls, IA 2005291.00 1.722540
VIKING HEAVY DUTY PUMPSSERIES 495STANDARD se dimensions are average and not for construction purposes. Certified prints on request.For specifications, see page 144.5.DIMENSIONS—SERIES 495(“M” DRIVE)“GG”—“HJ”—“HL” SIZESMODEL NO.ABCJLMNinin143TCmmin1mm2.75 2.66 3.44 .62.19 ½3.75 3.28 4.50 .62.19 1.50inmm213TCmminCOUPLING IS GUARDED WITH PLATES OVER SIDEOPENINGS ON MOUNTING BRACKET.182TC184TCinNOTE: Jaw type coupling with straight jaws recommendedto facilitate assembly of motor and pump to 5622.003.502.7551HK.34 5110.34 178525For specifications, see page 144.5.DIMENSIONS—SERIES 495(“M” DRIVE)“AS”—“AK”—“AL” SIZES① Dimensions are correct for 182TC through 215TCmotors. For 254TC/256TC motors, add .88” to thedimensions shown.NOTE: Jaw type coupling with straight jaws recommendedto facilitate assembly of motor and pump to bracket.COUPLING IS GUARDED WITH PLATES OVER SIDEOPENINGS ON MOUNTING BRACKET.MODEL NG PUMP A Unit of IDEX Corporation Cedar Falls, IA 2005
VIKING PUMP A Unit of IDEX Corporation Cedar Falls, IA 2005 Section 144 Page 144.3 Issue B SERIES 4195 STANDARD CONSTRUCTION VIKING HEAVY DUTY PUMPS UNMOUNTED PUMPS DIRECT DRIVE UNITS (“D” DRIVE) ① Nominal capacities based on handling thin liquids at 1800