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DEUTSCHCTJ Series CommonTermination SystemAS81714 Series II Qualified Products OfferRobust and Highly Reliable Wire Termination inDemanding EnvironmentsAEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM
DEUTSCH CTJ SeriesCommon Termination Systems — AS81714 Series IIContentsINTRODUCTION3MODULESCTD and CTJ1 Power Distribution and Feedback Modules6CTJ4 Series Electronic Component Modules9CTJ5 Series Board-Mount/Pluggable Modules19CTJ6 and CTJ9 Series Plug and Receptacle Connectors22CTJ7 and CTG Series Grounding Modules and Junctions26CTL, CTM, and CTN Series In-Line Junctions29Composite In-line Junctions32Adapter Junctions35RAILSCTJ2 Series Metallic Single-Module Rails37CTJ3 Series Metallic Rails38DCR Series Composite Rails40CONTACTS AND TOOLINGSocket Contacts42CTJ Series Tooling43CROSS REFERENCEDEUTSCH CTJ to AS817146AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEMPAGE 2
DEUTSCH CTJ SeriesCommon Termination SystemRUGGED Many parts qualified to SAE-AS81714 Integrated bus bar technologyENVIRONMENTALLY SEALED Resists fluids commonly found inaerospace and defense applications Helps prevent foreign objectdebris issuesEASY TO USE Insertable modules that can beeasily removed and reinserted intorails with toolsAPPLICATIONS Commercial Air Space Military Ground Military AerospaceThe DEUTSCH CTJ Series common termination system fromTE Connectivity (TE) is a system of wires and componentsthat are interconnected to one another by the use of astandard AS39029 socket contact only. This eliminatesthe need for pin contacts which are located in the matingcomponents. Bussed cavities use our single-pin bus bardesign. There are multiple design options available tocustomize the modules, junctions, splices and rails availablein Mil Spec-approved AS81714 Series II and non-qualifiedproprietary designs.TE AdvantageDEUTSCH AS39029 Contacts. All assemblies—modules,splices, etc.—are supplied with DEUTSCH AS39029 socketcontacts, which are designed to meet AS39029 standardfor ruggedness and vibration resistance.Customization. Products can be customized to help meetyour specific needs.Single Rail Assembly. We offer rail assemblies for singlemount components.Easy Assembly. We offer easy insertion and removal ofsingle rails inside multimodule assemblies.TE Components . . . TE Technology . . . TE Know-how . . .AMP AGASTAT CII HARTMAN KILOVAC MICRODOT NANONICS POLAMCO RaychemSEACON Rochester DEUTSCHEmpower Engineers to Solve Problems, Moving the World Forward.AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEMPAGE 3
DEUTSCH CTJ SeriesCommon Termination SystemEnvironmentally Sealed GrommetHousingWire-Applied AS39029 Socket ContactIntegral Pin ContactBussed Cavities Single Pin Buss BarCTD Bussing Modules for power distribution.CTJ1 Feedback Modules with variousbussing arrangements.CTJ4 Electronic Component Modulesdesign based upon Mil-T-81714/62 electronicmodules. Modules are available with avariety of diodes, resistors, capacitors, andfuses, with both M81714/62 equivalents andadditional configurations.CTJ5 Board-Mount Modules include solderpin contacts for direct mounting to pc boardsand flex cable. By eliminating the need fora mounting rail, CTJ5 modules provide aflexible and compact solution.CTJ6 Plug and CTJ9 Receptacle Connectorsprovide a small, lightweight method ofconnecting/disconnecting multiple wires.Available in flange-mount and in-line versions.CTJ7 Grounding Modules, using eitherflange mount or stud mount, provide sealedmultiwire grounding solutions.CTJ2 Metallic Mounting Bracket arealuminum alloy and designed to hold onesingle module or two half-size modules.CTJ3 Metallic Rails use aluminum alloy andstainless steel clips. They are available witha variety of finishes and sizes ranging from2 to 40 inches.DCR Composite Rails are a lightweightalternative to CTJ3 rails, offering up to 48%weight savings and available in lengthsfrom 2 to 20 inches.Junctions and SplicesCTL, CTM and CTN In-Line Junctionsconnect two to four wires in-line andmultijunctions for housing and sealingindividual components. The CTL is an in-linejunction for single wires. The CTM connectsand buses two, three, or four wires. The CTNseries connects contacts electrically withdiodes, capacitors, fuses, or resistors.Composite In-Line Junctions arecomposite versions of the CTL, CTM, andCTN series with electronic componentsdesign-in customization.CTJ Grounding Junctions provide a simplemethod of terminating wire to ground usingstandard AS39029 contacts.AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEMPAGE 4
DEUTSCH CTJ SeriesCommon Termination SystemCTJ Mil Spec Series General SpecificationsThe CTJ Mil Spec Series meet requirementsof SAE-AS81714.Dielectric Withstanding Voltage (AS81714paragraph 3.5.6):At Sea Level: 1500 VACrmsAt 110,000 Ft: 200 VACrmsInsulation Resistance (AS81714 paragraph3.5.11): 5000 MΩ min. at 25 COperating Temperature: -65 C to 200 CPhysical Shock: 78 g in each of the 3mutually perpendicular planesVibration: Maintains continuity to minimizemechanical or physical damage during orafter vibration following vibration levelsLevel 1—34 minutes per axis20–90 Hz at 6 dB/oct. rise90–300 Hz at 1.0 g2/Hz300–2000 Hz at 6 dB/oct. fallLevel 2—14 minutes per axis20–40 Hz at 6 dB/oct. rise40–350 Hz at 0.5 g2/Hz350–2000 Hz at 6 dB/oct. fallNo discontinuities greater than1 microsecondCorrosion: 48 hours of salt sprayMagnetic Permeability: 2.0 max.Fluid Resistance:MIL-PRF-5606: Hydraulic fluidMIL-DTL-83133: JP-8 aviation fuelMIL-PRF-7808: Lubricating oilMIL-PRF-23699: Lubricating oilMIL-A-8243: Deicing/defrosting fluidMIL-C-25769: Aircraft cleaning compoundMIL-PRF-87937: Aircraft cleaning compoundMIL-G-3056: GasolineContact Resistance (at 25 C)Meets AS39029 paragraph 3.5.4Wire SizeTest Current22 AWG5AVoltage Drop73 mV20 AWG7.5 A55 mV16 AWG13 A50 mV12 AWG23 A42 mVUsable Wire SizeMeets AS39029 paragraph 3.4.2ContactWire Range(AWG)Current RatingSize 2226–225ASize 2024–207.5 ASize 1616–2013 ASize 1214–1223 AGrommet Sealing RangeContact SizeWire 0970.142MaterialsHousing: CompositeBus Bar/Pins: Copper alloy, plated goldSealing Grommet: Elastomer, fluid resistantand environmentally sealedMetal Rails (CTJ2 and CTJ3): Aluminumalloy, nickel plated (standard). Also availablewith anodized, olive drab cadmium, or clearfinishes. Stainless steel clipsDCR Rails: CompositeAEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEMPAGE 5
DEUTSCH CTJ SeriesCommon Termination SystemDEUTSCH CTD and CTJ1Power Distribution and Feedback ModulesEASY TO USE Busses 6 to 20 contacts ina small area Internal bus bars are configuredto allow connections of variouscombinations of wiresRUGGED Uses a rugged A39029 socketcontact mated to one-piece(cold-headed) internal pin bus bars Excellent vibration resistance Environmentally sealedCONVENIENT Modules fit in single, multiple,composite or metal rails withmultiple mounting options CTD distribution modulesaccommodate different sizes ofcontacts within the same busCTD power distribution and CTJ feedback modules forrugged, environmentally sealed bussing of wires.SpecificationsDielectric Withstanding Voltage (AS81714 paragraph 3.5.6):At Sea Level: 1500 VACrmsAt 110,000 Ft: 200 VACrmsInsulation Resistance (AS81714 paragraph 3.5.11): 5000 MΩmin. at 25 COperating Temperature: -65 C to 200 CVibration: Maintains continuity to minimize mechanical orphysical damage during or after vibration levels stated intested specificationsCorrosion: 48 hours of salt sprayFluid Resistance:MIL-PRF-5606: Hydraulic fluidMIL-DTL-83133: JP-8 aviation fuelMIL-PRF-7808: Lubricating oilMIL-PRF-23699: Lubricating oilMIL-A-8243: Deicing/defrosting fluidMIL-C-25769: Aircraft cleaning compoundMIL-PRF-87937: Aircraft cleaning compoundMIL-G-3056: GasolineMaterialsHousing: CompositeBus Bar/Pins: Copper alloy, plated goldPin Contacts: Gold over copperSealing Grommet: Elastomer, fluid resistant andenvironmentally sealedAEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEMPAGE 6
DEUTSCH CTJ SeriesCommon Termination SystemContact Resistance (at 25 C)WireSizeTestCurrentUsable Wire SizeGrommet Sealing RangeMeets AS39029 paragraph 3.5.4VoltageDrop22 AWG5A73 mV20 AWG7.5 A55 mV16 AWG13 A50 mV12 AWG23 A42 mVMeets AS39029 paragraph 3.4.2Wire 650.109ContactWire Range(AWG)CurrentRatingSize 2226–225ASize 2024–207.5 ASize 1616–2013 ASize 1214–1223 ACTD SeriesDistribution Bussing ArrangementsPart No.CTD126E01ANo. of BussesContacts per BusDistribution BusBussing ArrangementCTD126E02ECTD1062E05A11252 Size 126 Size 16—2 Size 166 Size 20—1 Size 123 Size 16—1 Size 121 Size 201 Size 2226602606201A01F02E05ACTD Outline 6 ModuleSize 16 Module(CTD160E01F)CTD12 and CTD10 ModuleSize 12 Module(CTD126E01A, CTD126E02E, CTD1062E05A)Part Numbering SystemCTD 1 60 E 01F - 513Basic IdentifierModule Type1 FeedbackDistribution Bus(See Table)EnvironmentalBussing Arrangements(See Table)Modifications513To Mil Standard to Withstand Fluid Immersion to MS55090 Less Contacts6148 MS55 Resilient Material, Omit Contacts, Sealing Plugs, and Insertion/Removal Tool4010 Vacuum BakeAEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEMPAGE 7
DEUTSCH CTJ SeriesCommon Termination SystemCTJ1 SeriesFeedback Bussing ArrangementsSize 22 ContactsQuantity: 20No. of BussesBus Code125610401C02D05E06B10A04FSize 20 ContactsQuantity: 12No. of BussesBus Code1234601B02C03D04A06ESize 16 ContactsQuantity: 6No. of BussesBus CodeSize 12 ContactsQuantity: 612301D02B03ACTJ1 Outline Dimensions.510No. of BussesBus Code1.02012301E02A03B.672.6721.047.760Size 22, 20, and 16 ModulesSize 22, 20, and 16 ModulesPart Numbering SystemSize 12 ModuleSize 12 ModuleCTJ 1 22 E 05E - 513Basic IdentifierOrdering InformationModule TypeModulePart No.1 FeedbackSize 22CTJ122Exxx-yyyContact SizeSize 20CTJ120Exxx-yyy22, 20, 16, 12Size 16CTJ116Exxx-yyyEnvironmentalSize 12CTJ112Exxx-yyyBussing Arrangementsxxx bussing arrangements(See Table)yyy modification codesModifications513To Mil Standard to Withstand Fluid Immersion to MS55090 Less Contacts6148 MS55 Resilient Material, Omit Contacts, Sealing Plugs, and Insertion/Removal Tool4010 Vacuum BakeAEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEMPAGE 8
DEUTSCH CTJ SeriesCommon Termination SystemDEUTSCH CTJ4 SeriesElectronic Component ModulesCONVENIENT May be placed near transientsuppression devices that they aredesigned to protect Each module houses small printedcircuit boards incorporating a varietyof discrete electronic components Uses crimp-tool terminations anda housing system for discretecomponents and circuits Lightweight composite technologyfor weight-saving solutionsROBUST Fluid resistant in most militaryor aerospace environments Input/output wiring is sealed withelastomer grommet to help protectagainst environmental hazards Designed to the electronicrequirements of MIL-T-81714/62VERSATILE Available with a variety of discreteelectronic components with bothM81714/62 equivalents and additionalconfigurationsCTJ4 electronic component modules are designed tothe requirements of MIL-T-81714/62. Modules are availablewith a variety of diodes, resistors, capacitors and fuses, withboth M81714/62 equivalents and additional configurations.SpecificationsOperating Temperature: -65 C to 200 C or IAW ElectronicComponent (whichever has the lesser requirement)Thermal Shock and Vibration: In accordance withAS81714 orin accordance with electronic component (whichever has thelesser requirement)Fluid Resistance:MIL-PRF-5606: Hydraulic fluidMIL-DTL-83133: JP-8 aviation fuelMIL-PRF-7808: Lubricating oilMIL-PRF-23699: Lubricating oilMIL-A-8243: Deicing/defrosting fluidMIL-PRF-87937: Aircraft cleaning compoundMIL-G-3056: GasolineMaterialsHousing: CompositePin Contacts: Gold over copperSealing Grommet: Elastomer, fluid resistant andenvironmentally sealedAEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEMPAGE 9
DEUTSCH CTJ SeriesCommon Termination SystemUsable Wire SizeMeets AS39029 paragraph 3.4.2ContactWire Range (AWG)Current RatingSize 2024–207.5 ASize 1214–1223 APart Numbering SystemCTJ4 20 E 017 - 513Basic IdentifierContact Size20, 12EnvironmentalIndividual CircuitsModifiers513Elastomer change to meet AS81714 Fluid Requirements090 Less Contacts6148 Elastomer change to meet AS81714 Fluid requirements, less sontacts, less sealing Plugs andless Insertion/Removal Tools4010 Vacuum BakeOrdering InformationContactPart No.Size 20CTJ420E-xxx-yyySize 12CTJ412E-xxx-yyyxxx individual electronic circuitsyyy modification codeOutline 1.020.672.672CTJ4 ModulesAEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEMPAGE 10
DEUTSCH CTJ SeriesCommon Termination SystemCTJ4 Circuit E015CTJ420E016One 15 A, 125 V FuseOne VE08 RectifierFour JANTX 1N3613 DiodesFive JANTX 1N5618 DiodesTwo RNC55H1002BP DiodesTwo 10 kΩ Resistors, 1/10 WFive 150 Ω Resistors, 1/4 WFive JANTX 1N4246 orJANTX 1N5616 DiodesSix JANTX 1N5618 DiodesFive 10 kΩ Resistors, 1/10 WTwo JANTX 1N5618 DiodesOne 10 kΩ Resistor, 1/10 WOne 110 Ω Resistor, 1/10 WTwo 150 Ω Resistors, 1/4 WOne 10 F Capacitor, 35 WVDCThree JANTX 1N6054AZener DiodesFour JANTX 1N5618 DiodesFour JANTX 1N4478 Zener DiodesFour JANTX 1N5618 DiodesOne 200 Ω Resistor, 1/8 WFive JANTX 1N5618 DiodesAEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEMPAGE 11
DEUTSCH CTJ SeriesCommon Termination SystemCTJ4 Circuit E038CTJ420E039One JANTX 1N5618 DiodeOne JANTX 1N4478 Zener DiodeThree JANTX 1N5550 DiodesTwo 66099-108 or66139-101 ISO CubesFive 150 Ω Resistors, 1/10 WFive 23.2 kΩ Resistors, 1/20 WOne 1.10 kΩ Resistor, 1/10 WOne 1.40 kΩ Resistor, 1/10 WOne 20 kΩ Resistor, 1/10 WTwo 10 kΩ Resistors, 1/10 WSix JANTX 1N5809 DiodesEight JANTX 1N5550 DiodesFive 10.2 kΩ Resistors, 1/10 WFive 24.9 kΩ Resistors, 1/20 WTwo 3.6 kΩ Resistors, 1/10 WOne 100 kΩ Resistor, 1/10 WTwo 1 F Capacitors, 50 WVDCFive JANTX 1N5620 DiodesTwo 10 kΩ Resistors, 1/10 WTwo 1.43 kΩ Resistors, 1/10 WOne JANTX1N4954 Zener DiodeFive 2.8 kΩ Resistors, 1/10 WFive 41.2 kΩ Resistors, 1/20 WAEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEMPAGE 12
DEUTSCH CTJ SeriesCommon Termination SystemCTJ4 Circuit E052CTJ420E059CTJ420E060CTJ420E100One JANTX 1N5618 DiodeSix JANTX 1N5618 DiodesCTJ420E102CTJ420E109Five 49.9 kΩ Resistors, 1/20 WFive JANTX 1N827 Zener DiodesThree 60.4 or 59 Ω Resistors, 2 WFour 150 Ω Resistors, 1/4 WCTJ420E101Six JANTX 1N3613 DiodesFive JANTX 1N5550 DiodesFive JANTX 1N5552 DiodesThree JANTX 1N5618 DiodesTwo 20 kΩ Resistors, 1/4 WTwo 8.45 kΩ Resistors, 1/4 WFive JANTX 1N5418 DiodesTwo 40 kΩ Resistors, 1/10 WTwo 50 kΩ Resistors, 1/10 WThree JANTX 1N5618 DiodesOne MIL-T-27/172-45TransformerAEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEMPAGE 13
DEUTSCH CTJ SeriesCommon Termination SystemCTJ4 Circuit E132CTJ420E134CTJ420E135CTJ420E137Four JANTX 1N5551 DiodesSix JANTX 1N6419-1 DiodesCTJ420E138CTJ420E140CTJ420E145Five 150 Ω Resistors, 1/4 WFive 6.2 kΩ Resistors, 1/4 WTwo JANTX 1N6052AZener DioidesThree 150 Ω Resistors, 1/2 WOne 51 Ω Resistor, 1/2 WOne 820 Ω Resistor, 2 WFive JANTX 1N5618 DiodesSix 4.7 kΩ Resistors, 1/4 WFive 3 kΩ Resistors, 1/4 WOne JANTX 1N5618 DiodeThree 10 kΩ Resistors, 1/8 WFive 5.1 kΩ Resistors, 1/10 WFive JANTX 1N4247 DiodesFive 5 A Fuses, 125 VFive 150 Ω Resistors, 1/2 WTwo 100 kΩ Resistors, 1/4 WTwo 7.5 kΩ Resistors, 1/4 WAEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEMPAGE 14
DEUTSCH CTJ SeriesCommon Termination SystemCTJ4 Circuit E166Five JANTX 1N5618 DiodesTwo 120 Ω Resistors, 1/4 WTwo JANTX 1N6045AZener DiodesThree JANTX 1N5616 DiodesTwo JANTX 1N4461 Zener DiodesTwo JANTX 1N6059AZener DiodesOne JANTX 2N2323A SCROne 1.1 kΩ Resistor, 1/10 WTwo 1 kΩ Resistors, 1/4 WTwo JANTX 1N6067AZener DiodesTwo ON SemiconductorMR756 420E174CTJ420E176Five 1N5351B Zener DiodesFive JANTX 1N5418 DiodesFive 249 Ω Resistors, 1/4 WFive 100 kΩ Resistors, 1/10 W5Two TELEDYNE M93F-1 ISO CubesFive 470 Ω Resistors, 1/2 WAEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEMPAGE 15
DEUTSCH CTJ SeriesCommon Termination SystemCTJ4 Circuit E305CTJ420E311Six JANTX 1N4454-1 DiodesFive 7 A Fuses, 125 VFive 1 kΩ Resistors, 1/4 WFour 2.7 kΩ Resistors, 1/4 WOne 56 Ω Resistor, 1/2 WTwo 120 Ω Resistors, 1/2 WTwo 2.7 kΩ Resistors, 1/4 WOne 1 F Capacitor, 50 VDCTwo JANTX 1N5618 DiodesFive 127 Ω Resistors, 1/8 WFour 2.7 kΩ Resistors, 1/4 WOne 3.9 kΩ Resistor, 1/4 WTwo 2.7 kΩ Resistors, 1/4 WTwo 3.9 kΩ Resistors, 1/4 WTwo TELEDYNE M92F-3 ISOCubesOne INTERSIL HA-5002/883Current BufferFive 5 A Fuses, 125 VOne 2.7 kΩ Resistor, 1/4 WOne 1.8 kΩ Resistor, 1/4 WOne 5.1 kΩ Resistor, 1/4 WOne 3.3 kΩ Resistor, 1/4 WThree JANTX 1N5711 DiodesSix JANTX 1N649-1 DiodesAEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEMPAGE 16
DEUTSCH CTJ SeriesCommon Termination SystemCTJ4 Circuit E317CTJ420E320Five 1N4007 DiodesThree JANTX 1N5550 20E333Five 10 kΩ Resistor, 1/10 WTwo 2 kΩ Resistors, 1/4 WTwo JANTX 1N6677-1 DiodesCTJ420E334CTJ420E336CTJ420E337CTJ420E338Five 100 kΩ Resistors, 1/4 WFive 4.7 kΩ Resistors, 1/2 WTwo 200 A DiodesSix 1N4007 DiodesOne 100 Ω Resistor, 1/4 WOne 300 Ω Resistor, 1/4 WOne 573 Ω Resistor, 1/4 WOne 10 F Capacitor, 35 WVDCOne 1 kΩ Resistor, 1/8 WThree 10 kΩ Resistors, 1/8 WOne 300 kΩ Resistor, 1/8 WTwo 1 kΩ Resistors, 1/2 WTwo 1N4007 DiodesFour JANS 1N5811 DiodesCTJ420E330One 1000 pF Capacitor, 100 VDCTwo 10 kΩ Resistors, 1/8 WTwo 3 kΩ Resistors, 1/8 WFour JANTX 1N3613 DiodesAEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEMPAGE 17
DEUTSCH CTJ SeriesCommon Termination SystemCTJ4 Circuit E347One 100 Ω Resistor, 1/2 WFour JANTX 1N3613 DiodesFour 1.5 kΩ Resistors, 1 WTwo 2.2 kΩ Resistors, 1/2 WTwo 240 kΩ Resistors, 1/2 WCTJ420E341Two 470 kΩ Resistors, 2 WTwelve 4.99 kΩ Resistors, 1/8 WAEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEMPAGE 18
DEUTSCH CTJ SeriesCommon Termination SystemDEUTSCH CTJ5 SeriesBoard-Mount/Pluggable ModulesCONVENIENT Mounts on pc board or flat flex cable Uses AS39029 socket contacts toaccept wiring and connect throughto straight solder pin contacts Uses a standard insertion/removal tool Light weightRUGGED Fluid resistant in mostaerospace environments Available to operate in hydraulicfluid immersionEASY TO USE Straight solder pin contacts allowmodules to be soldered to pc boardsor plugged into specialized components All contacts are discrete, mainlyused to take single leads from aPC board out to wireFast, cost-effective termination of pc boards, flat flex cable,and electromechanical components.SpecificationsDielectric Withstanding Voltage (AS81714 paragraph 3.5.6):At Sea Level: 1500 VACrmsAt 110,000 Ft: 200 VACrmsInsulation Resistance (AS81714 paragraph 3.5.11):5000 MΩ min. at 25 COperating Temperature: -65 C to 200 CPhysical Shock: 78 g in each of the 3 mutuallyperpendicular planesVibration: Maintains continuity to minimize mechanicalor physical damage during or after vibration followingvibration levelsLevel 1—34 minutes per axis20–90 Hz at 6 dB/oct. rise90–300 Hz at 1.0 g2/Hz300–2000 Hz at 6 dB/oct. fallLevel 2—14 minutes per axis20–40 Hz at 6 dB/oct. rise40–350 Hz at 0.5 g2/Hz350–2000 Hz at 6 dB/oct. fallNo discontinuities greater than 1 microsecondCorrosion: 48 hours of salt sprayMagnetic Permeability: 2.0 max.Fluid Resistance:MIL-PRF-5606: Hydraulic fluidMIL-DTL-83133: JP-8 aviation fuelMIL-PRF-7808: Lubricating oilMIL-PRF-23699: Lubricating oilMIL-A-8243: Deicing/defrosting fluidMIL-C-25769: Aircraft cleaning compoundMIL-PRF-87937: Aircraft cleaning compoundMIL-G-3056: GasolineAEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEMPAGE 19
DEUTSCH CTJ SeriesCommon Termination SystemMaterialsHousing: CompositeBus Bar/Pins: Copper alloy, plated goldPin Contacts: Gold over copperSealing Grommet: Elastomer, fluid resistant and environmentally sealedContact Resistance (at 25 C)Meets AS39029 paragraph 3.5.4Usable Wire SizeGrommet Sealing RangeMeets AS39029 paragraph 3.4.2WireSizeTestCurrentVoltageDropContactWire Range(AWG)CurrentRating22 AWG5A110 mVSize 2226–225A20 AWG7.5 A83 mVSize 2024–207.5 A16 AWG13 A74 mVSize 1616–2013 AWire 650.109ModulesSize 22Size222020SizeSize2222 ContactsContactsSizeSize202012 Size2020Contacts12 SizeContactsSize 16Size166 Size6 Size1616ContactsContactsPin ArrangementsOUTLINEDIMENSIONSAEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEMPAGE 20
DEUTSCH CTJ SeriesCommon Termination SystemOutline Dimensions.510.672.760 (Size 22).920 (Sizes 20, 16).187.030Locating KeyPart Numbering SystemCTJ5 20 E 12 - 513Basic IdentifierContact Size22, 20, 16EnvironmentalNumber of ContactsModification513To Mil Standard to Withstand Fluid Immersion to MS554010 Vacuum BakeOrdering InformationModulePart No.Size 22CTJ522E20-xxxSize 20CTJ520E12-xxxSize 16CTJ516E6-xxxxxx modification code.AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEMPAGE 21
DEUTSCH CTJ SeriesCommon Termination SystemDEUTSCH CTJ6 and CTJ9 SeriesPlug and Receptacle ConnectorsSAVE SPACE AND WEIGHT Small, lightweight modules Flange mounting or in-line mountingfor simultaneous connect/disconnectof many wiresVERSATILE Flange or in-line mountable Backpack configurations availablefor receptacle connectors Available with optional strain relief PCB tail contacts or with crimpbackpackRELIABLE Cork in bottle interfacial sealbetween the mating halves Environmentally resistantEASY MATING/UNMATING Audible click indicates proper mating Simple tool allows unmatingSmall, lightweight modules designed for flange mounting or inline mounting for simultaneous connect/disconnect of many wires.SpecificationsDielectric Withstanding Voltage (AS81714 paragraph 3.5.6):At Sea Level: 1500 VACrmsAt 100,000 Ft: 200 VACrmsInsulation Resistance (AS81714 paragraph 3.5.11): 5000 MΩmin. at 25 COperating Temperature: -65 C to 200 CThermal Shock (AS81714 paragraph 3.5.5): After cyclingthe modules between -55 C and 200 C, they will meet allapplicable electrical and mechanical requirementsVibration: Maintains continuity to minimize mechanicalor physical damage during or after vibration followingvibration levelsLevel 1—34 minutes per axis20-90 Hz at 6 dB/oct. rise90-300 Hz at 1.0 g2/Hz300-2000 Hz at 6 dB/oct. fallLevel 2—14 minutes per axis20–40 Hz at 6 dB/oct. rise40–350 Hz at 0.5 g2/Hz350–2000 Hz at 6 dB/oct. fallNo discontinuities greater than 1 microsecondCorrosion: No decrease in performance or exposure of basemetal up to 48 hours of salt sprayFluid Resistance:MIL-PRF-5606: Hydraulic fluidMIL-DTL-83133: JP-8 aviation fuelMIL-PRF-7808: Lubricating oilMIL-PRF-23699: Lubricating oilMIL-A-8243: Deicing/defrosting fluidMIL-C-25769: Aircraft cleaning compoundMIL-PRF-87937: Aircraft cleaning compoundMIL-G-3056: GasolineAEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEMPAGE 22
DEUTSCH CTJ SeriesCommon Termination SystemMaterialsHousing: CompositeBus Bar/Pins: Copper alloy, plated goldPin Contacts: Gold over copperSealing Grommet: Elastomer, fluid resistant andenvironmentally sealedStrain Relief: Brass, nickel platedUsable Wire SizeMeets AS39029 paragraph 3.4.2ContactWire Range(AWG)Current RatingSize 2024–207.5 ASize 1214–1223 ALayout Arrangements(Viewed from grommet side of plug module)Layout 022 Size 12 ContactsLayout 066 Size 20 ContactsLayout 1212 Size 20 ContactsCTJ9 Receptacle Configurations(Shown with rear environmental assembly)AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEMPAGE 23
DEUTSCH CTJ SeriesCommon Termination SystemPart Numbering SystemCTJ 6 20 E 02 N - 513Basic IdentifierModule Type6 Plug9 ReceptacleContact Size20, 12Connector TypeE StandardR Rear Package (Receptacle Only)Number of Contacts02 2 Size 1206 6 Size 2012 12 Size 20KeyingNStandard1, 2, 3 Alternate Keying (Consult Factory for Manufacturability)Modifications513To Mil Standard to Withstand Fluid Immersion to MS55090 Less Contacts4010 Vacuum Bake1038 Supply with Strain Relief, Shipped Loose with Plug5145 Offering for Plug Side Only That Provides a Strain Relief, Beryllium Copper Contacts and aSingle Color Band for Improved Probe Damage ResistanceCTJ9 Receptacle Outline and Mounting DemensionsFlange Mount Receptacle In-Line ReceptacleOrder Part No. 65002*** for standard extended pinsOrder Part No. 65003*** for rear environmental SPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEMPAGE 24
DEUTSCH CTJ SeriesCommon Termination SystemLayoutABPartNo.Plug acleSide120.6520.510CTJ620E12KeyingPosition45 RELIEFStrainReliefGrommetSideofPlugABPart 520.510CTJ620E12Used withLayoutA06 SideReceptacle12Keying Position1, 213, 421, 332, 4BPart 7KeyingPosition45 AINRayoutELIEF060.3200.4901629- ‐011- ‐06117120.4700.6301629- ‐011- ‐12117CTJ6/CTJ9 Mating ProcedureCTJ6/CTJ9MATINGANDUNMATINGPROCEDURE45 Angle LocationNCTJ6/CTJ9 Unmating ProcedureMatingProcedure34 P a g eUsedwithLayoutABPartNo.060.3200.4901629- ‐011- ‐06117Step2. Press theplug and12Step 1. With the plug’s0.4700.6301629- ‐011- ‐12117engaging surface facingreceptacle firmly togetherthe receptacle’s matinguntil you hear an audibleCTJ6/CTJ9ATINGANDUNMATINGPROCEDUREface andMtheangledkeyingclickthat indicates the plugsurfaces aligned, insert theis fully seated and lockedMatingProcedureplug intothe receptacle.in position.Step 1. Place extractiontool CTJ-R06 over the plugmodule and insert it intothe slots on both sides ofthe receptacle. Push thetool in until the module’slocking fingers disengage.Step 2. Pressing the legs ofthe tool to hold the moduletight, pull back to removethe plug module.34 P a g eAEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEMPAGE 25
DEUTSCH CTJ SeriesCommon Termination SystemDEUTSCH CTJ7 and CTG SeriesGrounding Modules and JunctionsCONVENIENT Small rugged devices Environmentally sealed Simple assemblyFLEXIBLE Stud and flange mounting Threaded stud can replace thescrew terminalsRUGGED ONE-PIECECONSTRUCTION Resistant to shock and vibration Light weight Dissipates heat wellCTJ7 grounding modules for multiwire grounding applicationsthat need a small, rugged device that also offers sealing andassembly ease.CTG grounding junctions provide a simple method ofterminating a wire to ground. Wires with crimp type contactsinserted into the grounding junctions can then be attached toany grounding surface. Junctions are available for size 22, 20,16, and 12 contacts.SpecificationsDielectric Withstanding Voltage (AS81714 paragraph 3.5.6):At Sea Level: 1500 VACrmsAt 110,000 Ft: 200 VACrmsInsulation Resistance (AS81714 paragraph 3.5.11): 5000 MΩmin. at 25 COperating Temperature: -65 C to 200 CPhysical Shock: 78 g in each of the 3 mutuallyperpendicular planesThermal Shock (AS81714 paragraph 3.5.5): After cycling themodule between -55 C and 200 C, it will meet all applicableelectrical and mechanical requirementsVibration: Maintains continuity to minimize mechanicalor physical damage during or after vibration followingvibration levelsLevel 1—34 minutes per axis20-90 Hz at 6 dB/oct. rise90-300 Hz at 1.0 g2/Hz300-2000 Hz at 6 dB/oct. fallLevel 2—14 minutes per axis20-40 Hz at 6 dB/oct. rise40-350 Hz at 0.5 g2/Hz350-2000 Hz at 6 dB/oct. fallNo discontinuities greater than 1 microsecondAEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEMPAGE 26
DEUTSCH CTJ SeriesCommon Termination SystemMaterialsHousing: CompositeBus Bar/Pins: Copper alloy, plated goldPin Contacts: Gold over copperSealing Grommet: Elastomer, fluid resistantand environmentally sealedCorrosion: 48 hours of salt sprayMagnetic Permeability: 2.0 max.Fluid Resistance:MIL-PRF-5606: Hydraulic fluidMIL-DTL-83133: JP-8 aviation fuelMIL-PRF-7808: Lubricating oilMIL-PRF-23699: Lubricating oilMIL-A-8243: Deicing/defrosting fluidMIL-C-25769: Aircraft cleaning compoundMIL-PRF-87937: Aircraft
The DEUTSCH CTJ Series common termination system from TE Connectivity (TE) is a system of wires and components that are interconnected to one another by the use of a standard AS39029 socket contact only. This eliminates the need for pin contacts which are located in the mating components. Bu
