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Overall equipmenteffectiveness in thePI System EcosystemPresented by Dean MacLean, PEI Energy SystemsKeith Flynn, RtTech Software Inc.
Mission“Our mission is tomaximize the Value ourcustomers get from ourproduct and services” C o p yri g h t 2 0 1 2 O S Is o f t , L L C .2
OSIsoft Partner Solution Showcase– Find software solutions from OSIsoft partners withspecific industry and domain expertise.– om C o p yri g h t 2 0 1 2 O S Is o f t , L L C .3
Presenters Dean MacLeanPEI Energy SystemsCharlottetown [email protected] Keith FlynnRtTech Software Inc.Moncton [email protected] Stephane RiouxOSIsoftMontreal, QCsr[email protected] C o p yri g h t 2 0 1 2 O S Is o f t , L L C .4
PEI Energy C o p yri g h t 2 0 1 2 O S Is o f t , L L C .5
Veresen PEI - The System C o p yri g h t 2 0 1 2 O S Is o f t , L L C .6
Annual Fuel Consumption C o p yri g h t 2 0 1 2 O S Is o f t , L L C .7
Fuel Flexibility C o p yri g h t 2 0 1 2 O S Is o f t , L L C .8
Charlottetown District Energy System System peak load 40 MW –Equivalent to 4000 single familyhomes Cogeneration of electricity (1200KW on peak) 4800 MWh produced primarilyfor the displacement ofpurchased electricity 600 MWh exported to the gridannually Equivalent to 80single family homes C o p yri g h t 2 0 1 2 O S Is o f t , L L C .9
Our Situation No good up to date data for reporting Environmental Events Data was always old and hard to retrieve SCADA Honeywell Scan 3000 Data was always a month old Saved everything to excel Had to purge frequently High requirement for manual data mining Updated controls to AB Control Logix and Rockwell RSView SE Upgrades did not solve issues with data Needed a data historian for easy access to the data Needed a tool for analyzing environmental events C o p yri g h t 2 0 1 2 O S Is o f t , L L C .10
Our Solution Selected OSIsoft PI System and RtDuet (Installed 2009) Data Sources Honeywell Scan 3000 PI HW3000 Interface AB Control Logix PLCs Rockwell RSLinx OPCServer PI OPC Interface PLC Direct Kepware OPC Server PI OPC Interface OPSIS Data Logger PI SDK Custom Interface PI Server PI Advanced Computing Engine PI ActiveView PI Asset Framework (PI AF)PI DataLink PI Event Frames PI ProcessBook PI System Management Tools PI System Explorer PI System Access (PSA)PI WebParts PI OLEDB Provider RtDuet 2012 for PI AF RtDuet Calculation Engine RtDuet Toolkit RtDuet Web Interface RtDuet Data Server Exele Topview C o p yri g h t 2 0 1 2 O S Is o f t , L L C .11
PI System and RtDuet EnvironmentClientClient PCPC·······BusinessNetworkLAN / WANABAB ServerServerRockwellRockwell RSLinxRSLinx OPCOPC ServerServer (AB(AB PLC)PLC)KepwareKepware OPCOPC ServerServer (PLC(PLC Direct)Direct)PIPI InterfaceInterface (OPC)(OPC)····HW-ScanHW-Scan ServerServerHonewellHonewell ScanScan 30003000PIPI InterfaceInterface ·····Web BrowserRtDuetPI WebParts PI DataLink PI ProcessBook PI ServerMicrosoft SQL Server 2005 ExpressPI Server PI Advanced Computing Engine PI ActiveView PI Asset Framework (PI AF)PI Event Frames PI System Management Tools PI System Explorer PI System Access (PSA)PI WebParts PI OLEDB ProviderOPSIS Data Logger InterfaceExele TopviewRtDuet Calculation EngineRtDuet Web InterfaceRtDuet Toolkit ClientClient PCPC···Web BrowserRtDuetPI WebParts PI DataLink PI ProcessBook C o p yri g h t 2 0 1 2 O S Is o f t , L L C .12
Now – Our Solution(2009)(2012)Then (Hrs)192183Now ours145.76.2Annual Man Hours Saved from ReportingAnnual Operator Hours SavedData is now more accurateData is now on timeAnnualSavings Estimate 27,000.00 18,250.00'EFW.INCIN.1.Secondary.temp.avg' 990% Reduction95.8%Savings Estimate 45,250.00 C o p yri g h t 2 0 1 2 O S Is o f t , L L C .13
PEI Energy – PISystem Demo C o p yri g h t 2 0 1 2 O S Is o f t , L L C .14
RtTech Software Inc.RtDuet C o p yri g h t 2 0 1 2 O S Is o f t , L L C .15
About RtTech Software Inc. Founded in November 2011 by ADM SystemsEngineering Ltd. Software Group Head Office in Moncton, NB, Canada Resources in Canada, USA, Europe, Australia Developer of 2 products:– RtDuet: 6 year old product with 35 installations worldwide.– RtEMIS: 2 year old product with 5 installations in NorthAmerica. Mission: Development, Marketing and Sales of best inclass products to turn Data into Actionable Information. C o p yri g h t 2 0 1 2 O S Is o f t , L L C .16
Why Manage Downtime Increased plant efficiency and performanceImproved safetyExtended asset life cycleAvailability is a key maintenance and reliability metricReduced Unplanned MaintenanceReduced maintenance costsImproved product qualityGreater visibility of asset performanceWorking smarter rather than harder C o p yri g h t 2 0 1 2 O S Is o f t , L L C .17
Downtime in Operations Plant Stoppages––––– Unplanned maintenance (breakdowns)Scheduled maintenanceOperational delays (blockages, shift change)Non-scheduled timeIdle (Energy supply, feed supply, stock-bound)Plant Slowdowns– Aging equipment– Poor quality feed– Bottlenecks C o p yri g h t 2 0 1 2 O S Is o f t , L L C .18
Typical scenarios Paper log sheets / Excel based solution–––– Inaccurate informationTime consumingSheets are lostComments can not be analysed or quantifiedDowntime collation time consumingUncontrolled informationHome grown reporting systems are expensiveto develop and maintain. C o p yri g h t 2 0 1 2 O S Is o f t , L L C .19
RtDuet – Rich History1st3rd GenerationGenerationStand Alone ApplicationPI Tags for outputs and commentsExcel Reports20032004Logic TablesAnnotationsNew interfaceImproved reporting2nd Generation4th GenerationPI ACERecalculationExcel ReportsPI BatchWeb InterfaceConfiguration ToolkitWeb ServiceSAP Integration20052006200720085th GenerationPI AFEvent FramesCalculation Engine200920102011 C o p yri g h t 2 0 1 2 O S Is o f t , L L C .20
About RtDuetDowntime and OEE C o p yri g h t 2 0 1 2 O S Is o f t , L L C .21
RtDuet - Downtime Automatically generates operational performance information C o p yri g h t 2 0 1 2 O S Is o f t , L L C .22
RtDuet - Downtime Exposes business logic using a configuration environment drivenby templates C o p yri g h t 2 0 1 2 O S Is o f t , L L C .23
RtDuet - Downtime Delivers Information C o p yri g h t 2 0 1 2 O S Is o f t , L L C .24
About RtDuet - OEE Overall Equipment Effectiveness (OEE) is an AssetPerformance KPI Some companies have designed their own slightlydifferent version of OEE. RtDuet can be configured to meet all the OEE definitions OEE breaks the performance of a manufacturing unitinto: Availability Performance Quality C o p yri g h t 2 0 1 2 O S Is o f t , L L C .25
About RtDuet - OEE Availability: Represents the percentageof scheduled time that theoperation is available tooperate. The Availability Metric is apure measurement ofUptime Most manufacturingcompanies have developeda Time Usage Model thatstates how Availability ��𝑡𝑦 𝐶𝑎𝑙𝑒𝑛𝑑𝑎𝑟 𝑇𝑖𝑚𝑒 𝑆𝑐ℎ𝑒𝑑𝑢𝑙𝑒𝑑 𝐸𝑞𝑢. 𝐷𝑜𝑤𝑛𝑡𝑖𝑚𝑒 𝑈𝑛𝑠𝑐ℎ𝑒𝑑𝑢𝑙𝑒𝑑 𝐸𝑞𝑢. ��𝑑𝑎𝑟 𝑇𝑖𝑚𝑒 C o p yri g h t 2 0 1 2 O S Is o f t , L L C .26
About RtDuet - OEE C o p yri g h t 2 0 1 2 O S Is o f t , L L C .27
About RtDuet - OEE C o p yri g h t 2 0 1 2 O S Is o f t , L L C .28
About RtDuet - OEE RtDuet uses the classified events to calculates real-time KeyPerformance Indicators (KPI) like: OEEAvailabilityUtilizationMTBFMTTRMTBSEffective UtilizationOperating Efficiency C o p yri g h t 2 0 1 2 O S Is o f t , L L C .29
RtDuet Benefits Transforms Operational Data into ActionableInformation to:–––––Optimize PerformanceReduce DowntimesReduce Operator workloadStandardized InformationIncrease Profits C o p yri g h t 2 0 1 2 O S Is o f t , L L C .30
RtTech SoftwareRtDuet Demo C o p yri g h t 2 0 1 2 O S Is o f t , L L C .31
Questions? C o p yri g h t 2 0 1 2 O S Is o f t , L L C .32
Partner Solution Showcase Webinar SeriesDateTitleSeptember 5, 2012Migration of DCS/SCADA Graphics to PIProcessBook (Automatic and Fast)September 19, 2012Tag Tuning to Optimize Information Retained inthe PI ServerOctober 3, 2012One Way PI System Data Transmission fromSecure to Business NetworksNovember 7, 2012Process Calculations and Characterizationembedded in PI Asset FrameworkDecember 5, 2012KPIs, Data and Events On Any Mobile Device C o p yri g h t 2 0 1 2 O S Is o f t , L L C .33
Webinar RecordingsYou can watch previously recordedPartner Solution Showcase Webinarsat http://partners.osisoft.com/solutions C o p yri g h t 2 0 1 2 O S Is o f t , L L C .34
Thank you Copyright 2012 OSIsof t, LLC.777 Davis St., San Leandro, CA 94577
Overall Equipment Effectiveness (OEE) is an Asset Performance KPI Some companies have designed their own slightly different version of OEE. RtDuet can be configured to meet all the OEE definitions OEE breaks the performance of a manufacturing unit into: Availability
